Section 13 (6 SPD. Manual Transmission - 01E)
WARNING: This page is about a different variant/trim than selected.
- General, Technical Data
- Manual Transmission - Controls, Housing
- Transmission, disassembling and assembling
- Bearing housing, Torsen differential, end cover, internal selector mechanism, input shaft, drive pinion and hollow shaft, removing and installing (assembly sequence)
- Bearing housing, disassembling and assembling
- Bearings for Torsen differential, servicing
- Notes
- Pressing off ball bearing for Torsen differential
- Pressing on ball bearing for Torsen differential
- Pulling off inner race for needle bearing for Torsen differential
- Pressing on inner race for needle bearing for Torsen differential
- Pulling out needle bearing for drive pinion/Torsen differential
- Pressing in needle bearing for drive pinion/Torsen differential
- End cover, servicing
- Notes
- Pulling cylinder roller bearing for input shaft out of end cover
- Pressing cylinder roller bearing for input shaft flush into end cover
- Removing ball bearing for input shaft from end cover
- Installing ball bearing for input shaft in end cover
- Peening baffle plate in position when replacing ball bearing for input shaft
- Peening baffle plate in position when replacing end cover
- Pulling needle bearing for Torsen differential out from end cover
- Driving needle bearing for Torsen differential flush into end cover
- Bearing plate, servicing
- Notes
- Removing and installing ball sleeves for selector rods
- Checking synchro-ring for wear
- Pulling ball sleeve out of follower for reverse gear
- Driving ball sleeve flush into follower for reverse gear
- Pressing cylinder roller bearing for input shaft out of bearing plate
- Pressing cylinder roller bearing for input shaft into bearing plate
- Measuring insertion depth of cylinder roller bearing for input shaft
- Shim "S4," re-determining
- Transmission housing, servicing
- Notes
- Pulling out seal for drive flange
- Driving in seal for drive flange
- Levering out seal for input shaft when transmission is dismantled
- Removing seal for input shaft when transmission is not dismantled
- Driving in seal for input shaft
- Pulling out ball sleeve
- Driving in ball sleeve
- Pulling out seal for selector shaft
- Driving in seal for selector shaft
- Installing seal and selector shaft with assembly sleeve
- Insertion depth of breather sleeve for transmissions without breather hose
- Breather for transmission with breather hose
- Pulling needle bearing out of transmission housing
- Driving needle bearing into transmission housing
- Insertion depth of needle bearing
- Removing circlip
- Installation position of oil baffle plate only for transmission with transmission oil cooler
- Selector shaft (complete), disassembling and assembling
- Manual Transmission - Gears, Shafts
- Input shaft, disassembling and assembling
- Drive pinion and hollow shaft, disassembling and assembling
- Notes
- Pulling out outer race for large taper roller bearing
- Heating gearbox housing to insert the outer race for large taper roller bearing
- Inserting outer race for large taper roller bearing in gearbox housing and pressing home
- Pulling out needle bearing for flange shaft/drive pinion
- Driving needle bearing for flange shaft/drive pinion in flush
- Pressing off inner race for large taper roller bearing
- Pressing on inner race for large taper roller bearing
- Determining circlip for large taper roller bearing for drive pinion
- Pressing off inner race of small taper roller bearing for drive pinion together with 1st speed sliding gear
- Pressing on inner race for small taper roller bearing for drive pinion together with 1st speed sliding gear
- Removing and installing circlip for synchro-hub and shim for 1st speed sliding gear
- Pressing off 2nd speed sliding gear with synchro-hub for 1st and 2nd gear
- Fitting 2nd speed sliding gear, pressing on synchro-hub for 1st and 2nd gear
- Determining thickness of circlip for synchro-hub for 1st and 2nd gear
- Driving out outer race for small taper roller bearing
- Pressing in outer race for small taper roller bearing
- Final Drive, Differential
- Drive flange seal, replacing
- Speedometer sender -G22- and drive wheel for speedometer sender, removing and installing
- Seal and grooved ball bearing for flange for driveshaft on transmission, replacing
- Differential, removing and installing
- Differential, disassembling and assembling
- Notes
- Pulling inner race for small taper roller bearing out of housing
- Pulling inner race for large taper roller bearing off housing
- Pressing on inner race for small taper roller bearing
- Pressing on inner race for large taper roller bearing
- Driving ring gear off housing
- Installing ring gear
- Installing planet wheels and sun wheels
- Adjusting planet wheels and sun wheels
- Driving outer race for small taper roller bearing out of transmission housing
- Driving outer race for small taper roller bearing into transmission housing
- Driving outer race for large taper roller bearing out of cover
- Driving outer race for large taper roller bearing into cover
- Knocking outer race of small taper roller bearing out of housing
- Pressing outer race of small taper roller bearing into transmission housing (press to stop)
- Pulling off inner race for small taper roller bearing
- Pulling off inner race for large taper roller bearing
- Pressing outer race for large taper roller bearing into cover
- Installing sun wheels and planet pinions
- Adjusting sun wheels and planet pinions
- Drive pinion and ring gear, adjusting
- Drive pinion, adjusting
- Notes
- Determining total shim thickness "Stotal" for shims "S3" + "S4"
- Determining thickness of shim "S3*"
- Determining measurement "e"
- Determining thickness of shim "S3"
- The following shims are available for "S3"
- Determining thickness of shim "S4"
- The following shims are available for "S4"
- Performing check measurement
- Measuring friction torque (check)
- Ring gear, adjusting
- Notes
- Determining total shim thickness "Stotal" for shims "S1" + "S2"
- Determining thickness of shim "S1*"
- Measuring friction torque (check)
- Measuring backlash
- Determining average backlash
- Determining thickness of shim "S2"
- The following shims are available for "S2"
- Determining thickness of shim "S1"
- The following shims are available for "S1"
- Performing check measurement
- Driveshaft, servicing
- Oil level in rear final drive, checking
- Drive flange oil seals, replacing
- Driveshaft flange seal, replacing
- Rear final drive, removing and installing
- Rear final drive, disassembling and assembling
- Drive pinion, removing, installing, disassembling and assembling
- Notes
- Removing nut for drive pinion
- Pulling flange for driveshaft off drive pinion
- Pulling off seal for flange for driveshaft
- Pressing drive pinion out of inner race for small taper roller bearing
- Pulling out outer race for small taper roller bearing
- Driving out outer race for large taper roller bearing
- Pressing inner race for large taper roller bearing off drive pinion
- Pressing inner race for large taper roller bearing onto drive pinion
- Pulling in outer race for large taper roller bearing
- Pressing in outer race for small taper roller bearing
- Pressing on small taper roller bearing inner race
- Installing O-ring
- Driving in seal for flange for driveshaft
- Installing flange
- Tightening nut for drive pinion and measuring friction torque
- Measuring friction torque
- Securing drive pinion nut