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Engine Block, Installing Components

Fig 1: Engine Block Components Assembly Bolts
GLL161251Courtesy of VOLVO CARS CORPORATION

Install the following items: 

  1. ignition coils.

    Torque:  M6

    10 Nm

  2. fuel rails/fuel injectors.

    Torque:  M6

    10 Nm

  3. the sensor

    Torque:  M6

    10 Nm

  4. cover crankcase ventilation.

    Torque:  M6

    10 Nm

  5. lifting eyes.

    Torque:  M10

    50 Nm

Fig 2: Identifying Component Assembly Bolts
GLL161250Courtesy of VOLVO CARS CORPORATION

Install the following items: 

  1. oil trap.

    Torque:  M6

    10 Nm

  2. water pipe.

    Torque:  M7

    17 Nm

  3. thermostat housing.

    Torque:  M6

    10 Nm

Fig 3: Identifying Cable Harness Connections
GLL161249Courtesy of VOLVO CARS CORPORATION

Install the cable harness.

Torque:  M6

10 Nm

Fig 4: Identifying Component Assembly Bolts
GLL161248Courtesy of VOLVO CARS CORPORATION

Install the generator. See ALTERNATOR

Fig 5: Identifying Induction Pipe Connection And Assembly Bolts
GLL161247Courtesy of VOLVO CARS CORPORATION

Install the intake manifold. See INDUCTION PIPE

Fig 6: Engine Block Mounted On Engine Mount
GLL161245Courtesy of VOLVO CARS CORPORATION

Remove the engine from the work stand.

Install the carrier plate. See CARRIER PLATE

Fig 7: Identifying Transaxle To Engine Block Casing Bolts
GLL161244Courtesy of VOLVO CARS CORPORATION

Install the transaxle. See TRANSMISSION - REMOVAL, REPLACEMENT AND INSTALLATION

Fig 8: Identifying Auxiliary Brackets
GLL161243Courtesy of VOLVO CARS CORPORATION

Install the following items: 

Install the engine. See ENGINE - REMOVAL AND INSTALLATION - 1 OF 2