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Reassembly [12/2018 - ]: Procedure

  1. INSTALL FUEL PUMP 

    HINT: 

    Perform "Inspection After Repair" after replacing the fuel pump.

    Refer to INITIALIZATION [11/2015 - ]

    1. Apply gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump.
      GTY844583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer
    2. Install the fuel pump to the fuel tube supporter.
      NOTE:

      Make sure that the O-ring is not cut or pinched during installation.

    3. Engage the 3 claws to install the No. 2 fuel suction support to the fuel tube supporter.
    4. Engage the 4 claws to install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.
    5. Align the protrusion of the No. 1 fuel sub-tank with the installation hole of the fuel suction plate sub-assembly and then slide the fuel suction plate sub-assembly to install the No. 1 fuel sub-tank.
      GTY859847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Installation Hole
      Slide
    6. Engage the clamp to install the fuel pump harness to the fuel suction plate sub-assembly.
      NOTE:
      • Do not damage the wire harness.
      • When engaging each wire harness to the clamp, engage one wire at a time.
    7. Connect the 2 fuel pump harness connectors.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  1