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Home >> Toyota >> 2017 >> 86 Base, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System (Service Information) >> Fuel Tank >> Removal [06/2016 - 03/2017] >> Procedure

Removal [06/2016 - 03/2017]: Procedure

  1. DISCHARGE FUEL SYSTEM PRESSURE 

    (Refer to PRECAUTION [06/2016 - ] )

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 1

  3. REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  4. REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  5. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER 

    See step  5

  6. REMOVE REAR FLOOR SERVICE HOLE COVER 

    See step  8

  7. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 

    See step  6

  8. REMOVE FUEL TANK RETURN TUBE 

    See step  9

  9. DRAIN FUEL 
  10. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY 

    (Refer to REMOVAL [06/2016 - 03/2017] )

  11. REMOVE NO. 3 FUEL TANK PROTECTOR 
    1. Remove the nut, 2 clips and No. 3 fuel tank protector.
      GTY387207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY 

    Refer to PROCEDURE - Step 9

  13. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    Refer to PROCEDURE - Step 10

  14. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the hose clamp bolt and disconnect the fuel tank to filler pipe hose.
      GTY692323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Remove the clamp and disconnect the fuel tank vent hose sub-assembly.
      GTY386291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clamp and separate the tube.
  16. SEPARATE CHARCOAL CANISTER ASSEMBLY 
    1. Disconnect the quick connector as indicated by the arrows in the order shown in the illustration.
      GTY689103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE FUEL TANK ASSEMBLY 
    1. Place an engine lifter under the fuel tank assembly.
      GTY392146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, 2 No. 1 fuel tank bands and fuel tank assembly.
  18. REMOVE FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the hose clamp bolt and remove the fuel tank to filler pipe hose from the fuel tank.
      GTY391547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Remove the No. 2 fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY391915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the fuel filter from the No. 2 fuel tank main tube sub-assembly.
      GTY386112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 1 FUEL TANK CUSHION 
    1. Remove the 10 No. 1 fuel tank cushions shown in the illustration.
      GTY391546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002