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Disassembly [06/2016 - ]: Procedure

  1. REMOVE FUEL SENDER GAGE ASSEMBLY 

    See step  7

  2. REMOVE NO. 1 FUEL SUB-TANK 
    1. Disconnect the fuel pump connector.
      GTY692317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Hold the fuel suction plate sub-assembly in the direction of the arrow as shown in the illustration.
      GTY391029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using needle nose plier, remove the E-ring.
    4. Using a screwdriver with the tip taped, disengage the claw and separate the jet pump nozzle.
      GTY385861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Protective Tape
    5. Using a screwdriver with the tip taped, disengage the 3 claws and separate the No. 1 fuel sub-tank.
      GTY728948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the No. 1 fuel sub-tank or the fuel filter.

    6. Using a screwdriver with the tip taped, disengage the claw and separate the jet pump.
      GTY391023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the O-ring from the No. 1 fuel sub-tank.
      GTY391024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP ASSEMBLY 
    1. Using 2 screwdrivers with the tip taped, disengage the 2 claws.
      GTY392998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with the tip taped, disengage the 3 claws and remove the fuel pump.
      GTY391026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the fuel pump or the fuel filter.

    3. Disconnect the connector, and remove the fuel pump wire harness.
      GTY688052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring and fuel pump spacer from the fuel pump assembly.
      TEXT IN ILLUSTRATION

      *1 fuel pump wire harness
      *2 O-Ring
      *3 Fuel Pump Spacer
  4. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Remove the fuel pressure regulator assembly from the fuel filter.
      GTY740255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-ring and backup ring from the fuel pressure regulator assembly.
      GTY727869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-Ring
      *2 Backup Ring