Air Conditioning System (Service Information): Condenser: Installation: Installation

INSTALL CONDENSER ASSEMBLY WITH RECEIVER
1. Install the condenser assembly with receiver as shown in the illustration.
  
  Fig 1: Installing Condenser Assembly With Receiver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  If the condenser is replaced with a new one, add compressor oil to the new condenser.
  
  Capacity
  
  40 cc (1.35 fl.oz.)
  
  Compressor oil
  
  ND-8 or equivalent
CONNECT LIQUID PIPE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
  Compressor oil
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the liquid pipe sub-assembly.
4. Install the liquid pipe sub-assembly on the cooler condenser assembly with the bolt.
  
  Fig 2: Locating Liquid Pipe Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
  Compressor oil
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the discharge hose sub-assembly.
4. Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
  
  Fig 3: Locating Discharge Hose Sub-Assembly Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
CHARGE WITH REFRIGERANT See step 2
INSTALL NO. 2 FAN SHROUD (for 2AZ-FE) . Refer to INSTALLATION - Step 4
INSTALL NO. 2 FAN SHROUD (for 2ZR-FE) . Refer to INSTALLATION - Step 4
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2AZ-FE)
1. Install the upper radiator support sub-assembly with the 5 bolts.
  
  Fig 4: Locating Upper Radiator Support Sub-Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt (1)
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Bolt (2)
  
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
2. Connect the horn connector.
  
  Fig 5: Locating Horn Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2ZR-FE)
1. Install the upper radiator support sub-assembly with the 5 bolts.
  
  Fig 6: Locating Upper Radiator Support Sub-Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt (1)
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Bolt (2)
  
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
2. Connect the horn connector.
  
  Fig 7: Locating Horn Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WATER BY-PASS HOSE (for 2AZ-FE)
1. Connect the water by-pass hose with the 2 clamps.
  
  Fig 8: Identifying Water By-Pass Hose And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WATER BY-PASS HOSE (for 2ZR-FE)
1. Connect the water by-pass hose with the 3 clamps.
  
  Fig 9: Identifying Water By-Pass Hose And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT (for 2AZ-FE) . Refer to INSTALLATION - Step 9
INSTALL UPPER RADIATOR SUPPORT (for 2ZR-FE) . Refer to INSTALLATION - Step 9
INSTALL HOOD LOCK ASSEMBLY . Refer to INSTALLATION - Step 3
INSPECT HOOD SUB-ASSEMBLY . Refer to ON-VEHICLE INSPECTION - Step 1
ADJUST HOOD SUB-ASSEMBLY . Refer to ADJUSTMENT - Step 1
INSTALL FRONT BUMPER ASSEMBLY (except Sport Package) . Refer to INSTALLATION - Step 1
INSTALL FRONT BUMPER ASSEMBLY (for Sport Package) . Refer to INSTALLATION - Step 2
INSTALL RADIATOR GRILLE PROTECTOR . Refer to INSTALLATION - Step 3
INSTALL NO. 4 ENGINE UNDER COVER (for 2AZ-FE) . Refer to INSTALLATION - Step 4
WARM UP ENGINE See step 3
INSPECT FOR REFRIGERANT LEAK See step 4
ADJUST FOG LIGHT AIMING (w/ Fog Light)
Refer to ADJUSTMENT