Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Toyota >> 2012 >> Prius Two >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 57 (Lighting System (Exterior) (Plug-In) (Service Information)) >> Headlight Assembly >> Disassembly >> Disassembly

Headlight Assembly: Disassembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE NO. 1 HEADLIGHT BULB 
    1. Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.
      Fig 1: Removing No. 1 Headlight Bulb
      GTY213604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not touch the bulb glass.

  2. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight) 
    1. Turn the No. 2 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.
      Fig 2: Removing No. 2 Headlight Bulb
      GTY213605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not touch the bulb glass.

  3. REMOVE FRONT SIDE MARKER LIGHT BULB (for Halogen Headlight) 
    1. Turn the front side marker light socket with the front side marker light bulb in the direction indicated by the arrow shown in the illustration, and remove them as a unit.
      Fig 3: Removing Front Side Marker Light Bulb (For Halogen Headlight)
      GTY213608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front side marker light bulb from the front side marker light socket.
  4. REMOVE FRONT SIDE MARKER LIGHT BULB (for LED Headlight) 
    1. Turn the socket with the front side marker light bulb in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.
      Fig 4: Removing Front Side Marker Light Bulb (For LED Headlight)
      GTY343320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front side marker light bulb from the socket.
  5. REMOVE CLEARANCE LIGHT BULB (for Halogen Headlight) 
    1. Turn the headlight cord with the clearance light bulb in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.
      Fig 5: Removing Clearance Light Bulb
      GTY232135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clearance light bulb from the headlight cord.
  6. REMOVE HEADLIGHT CORD (for Halogen Headlight) 
    1. Disengage the 2 clamps and remove the headlight cord.
      Fig 6: Identifying Headlight Cord & Clamps
      GTY228028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for LED Headlight) 
    1. Remove the 4 screws and disconnect the headlight light control ECU sub-assembly.
      Fig 7: Identifying Headlight Light Control ECU Sub-Assembly (For Led Headlight)
      GTY343083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector and remove the headlight light control ECU sub-assembly.
      Fig 8: Identifying Headlight Control ECU Connector
      GTY343130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE HEADLIGHT GASKET (for LED Headlight) 
    1. Remove the headlight gasket.
      NOTE:

      After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

  9. REMOVE COVER RING (for LED Headlight) 
    1. Turn the cover ring in the direction indicated by the arrow shown in the illustration, and remove it.
      Fig 9: Turning Cover Ring
      GTY343400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002