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Intake Manifold: Removal: Removal

  1. REMOVE THROTTLE BODY ASSEMBLY 
    1. Remove the throttle body assembly. Refer to REMOVAL .
  2. REMOVE EGR PIPE ASSEMBLY  . Refer to REMOVAL - Step 9
  3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR  . Refer to REMOVAL - Step 5
  4. REMOVE VACUUM SWITCHING VALVE ASSEMBLY  . Refer to REMOVAL - Step 5
  5. REMOVE INTAKE MANIFOLD 
    1. Disconnect the 3 connectors and 2 wire harness clamps.
      Fig 1: Identifying Intake Manifold, Wire Harness Clamps
      GTY225373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the engine oil level dipstick.
    3. Disconnect the wire harness clamp, and then remove the 2 bolts and engine oil level dipstick guide sub-assembly.
      Fig 2: Identifying Engine Oil Level Dipstick Guide And Fasteners
      GTY230597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the engine oil level dipstick guide sub-assembly.
    5. Disconnect the fuel vapor feed hose and ventilation hose.
      Fig 3: Identifying Fuel Vapor Feed Hose & Ventilation Hose
      GTY225174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 2 bolts, 2 nuts and intake manifold.
      Fig 4: Identifying Intake Manifold, Nuts & Bolts
      GTY225025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the No. 1 intake manifold to head gasket.
  6. REPLACE STUD BOLT 

    HINT: 

    If a stud bolt is deformed or the threads are damaged, replace it.

    1. Using an E6 "TORX" wrench, replace the 2 stud bolts.
      Fig 5: Identifying Stud Bolts
      GTY230617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)