Common Specs & Procedures
RAV4 COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front | 2AR-FE: 216 N.m (2,203 kgf.cm, 159 ft. lbf) 2GR-FE: 292 N.m (2,978 kgf.cm, 215 ft. lbf) |
||
| Rear (4WD) | 216 N.m (2,203 kgf.cm, 159 ft. lbf) | ||
| Battery | |||
| 2AR-FE | SERVICE DATA | ||
| 2GR-FE | SERVICE DATA | ||
| Brakes | |||
| Bleeding Sequence | BLEEDING | ||
| Disc Brakes | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Charging | |||
| 2AR-FE | |||
| Generator | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| 2GR-FE | |||
| Generator | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Drive Belts | |||
| 2AR-FE | |||
| Adjustment | ON-VEHICLE INSPECTION | ||
| Belt Routing | INSTALLATION | ||
| 2GR-FE | |||
| Adjustment | ON-VEHICLE INSPECTION | ||
| Belt Routing | INSTALLATION | ||
| Engine Cooling | |||
| 2AR-FE | |||
| General Service Specifications | SERVICE DATA | ||
| Radiator Cap Pressure | Brand-new Cap, 93 to 123 kPa (1.0 to 1.3 kgf/cm2
, 13.5 to 18 psi) After Using Cap, 79 kPa (0.8 kgf/cm2 , 11.4 psi) |
||
| Thermostat R & I | THERMOSTAT | ||
| Water Pump R & I | WATER PUMP | ||
| 2GR-FE | |||
| General Service Specifications | SERVICE DATA | ||
| Radiator Cap Pressure | Brand-new Cap, 93.3 to 122.7 kPa (0.95 to 1.25 kgf/cm2
, 13.5 to 17.8 psi) After Using Cap, 78.5 kPa (0.8 kgf/cm2 , 11.4 psi) |
||
| Thermostat R & I | THERMOSTAT | ||
| Water Pump R & I | WATER PUMP | ||
| Engine Mechanical | |||
| 2AR-FE | |||
| Compression | SERVICE DATA | ||
| Oil Pressure | @ idle, 30 kPa (0.3 kgf/cm2
, 4.4 psi) or more @ 4,000 rpm, 260 kPa (2.7 kgf/cm2 , 38 psi) or more |
||
| Overhaul | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. | ||
| Flywheel/Flex Plate (Drive Plate) Torque (3.5L) | 98 N.m (999 kgf.cm, 72 ft. lbf) | ||
| 2GR-FE | |||
| Compression | SERVICE DATA | ||
| Oil Pressure | @ idle, 80 kPa (0.8 kgf/cm2
, 11.6 psi) or more @ 6,000 RPM, 380 kPa (3.9 kgf/cm2 , 55.5 psi) or more |
||
| Overhaul | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. | ||
| Flywheel/Flex Plate (Drive Plate) Torque (2.5L) | 83 N.m (850 kgf.cm, 61 ft. lb) | ||
| Fuel System | |||
| 2AR-FE | |||
| Pressure Specification | 304 to 343 kPa (3.1 to 3.5 kgf/cm2 , 44 to 50 psi) | ||
| Fuel Pressure Test Procedure | ON-VEHICLE INSPECTION | ||
| Fuel Filter Location | FUEL FILTER | ||
| 2GR-FE | |||
| Pressure Specification | 304 to 343 kPa (3.1 to 3.5 kgf/cm2 , 44 to 50 psi) | ||
| Fuel Pressure Test Procedure | ON-VEHICLE INSPECTION | ||
| Fuel Filter Location | FUEL FILTER | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION |
||
| Spark Plug | |||
| 2AR-FE | |||
| (Type: DENSO SK16HR11) | |||
| Gap | New Spark Plug, 1.0 to 1.1 mm (0.039 to 0.043 in.) Used Spark Plug, 1.3 mm (0.051 in.) |
||
| Torque | 25 N.m (254 kgf.cm, 18 ft. lbf) | ||
| 2GR-FE | |||
| (Type = DENSO FK20HR11) | |||
| Gap | New Spark Plug, 1.0 to 1.1 mm (0.039 to 0.043 in.) for new spark plug Used Spark Plug, 1.4 mm (0.055 in.) for used spark plug |
||
| Torque | 25 N.m (254 kgf.cm, 18 ft. lbf) | ||
| Starting | |||
| 2AR-FE | |||
| Starter | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| 2GR-FE | |||
| Starter | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | SERVICE DATA | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 103 N.m (1,150 kgf.cm, 76 ft.lbs) | ||