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Home >> Toyota >> 2009 >> Tundra Base, 4.0 U >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (1GR-FE) - System And Circuit Testing, On-Vehicle Inspection, Removal, Inspection & Installation >> Fuel Pump Control Circuit >> Inspection Procedure

Inspection Procedure

This troubleshooting procedure is based on the premise that the engine is started. If the engine is not started, proceed to the PROBLEM SYMPTOMS TABLE .

  1. PERFORM ACTIVE TEST USING TECHSTREAM (FUEL PUMP) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch ON and turn the Techstream ON.
    3. Enter the following menus: Powertrain/Engine and ECT/Active Test/Control the Fuel Pump/Speed.
    4. Check whether operating sounds can be heard while operating the relay using the Techstream.

      OK: 

      Operating sounds can be heard from relay. 

      NG: Go to step  4

      OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM, BODY GROUND)  (See INSPECTION PROCEDURE )

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. REPLACE FUEL PUMP ECU 
    1. Replace the fuel pump ECU (see REMOVAL ).
    2. Check the fuel pump operation.

      OK: 

      Malfunction has been repaired successfully. 

      NG: REPLACE ECM  (See REMOVAL  )

      OK: END 

  4. INSPECT CIRCUIT OPENING RELAY (C/OPN)  (See INSPECTION PROCEDURE )

    NG: REPLACE CIRCUIT OPENING RELAY (C/ OPN)  (See ON-VEHICLE INSPECTION  )

    OK: Go to next step 

  5. INSPECT CIRCUIT OPENING RELAY (POWER SOURCE VOLTAGE)  (See INSPECTION PROCEDURE )

    NG: Go to step  11

    OK: Go to next step 

  6. CHECK HARNESS AND CONNECTOR (CIRCUIT OPENING RELAY (C/OPN) - ECU, FUEL PUMP ECU)  (See INSPECTION PROCEDURE )

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  7. CHECK HARNESS AND CONNECTOR (FUEL PUMP - FUEL PUMP ECU)  (See INSPECTION PROCEDURE )

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  8. INSPECT FUEL PUMP 
    1. Inspect the fuel pump (See INSPECTION ).

      NG: REPLACE FUEL PUMP (See  REMOVAL  ) 

      OK: Go to next step 

  9. CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM, BODY GROUND)  (See INSPECTION PROCEDURE )

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  10. REPLACE FUEL PUMP ECU 
    1. Replace the fuel pump ECU (see REMOVAL ).
    2. Check the fuel pump operation.

      OK: 

      Malfunction has been repaired successfully. 

      NG: REPLACE ECM  (See REMOVAL  )

      OK: END 

  11. CHECK HARNESS AND CONNECTOR (CIRCUIT OPENING RELAY (C/OPN) - IGN FUSE, INTEGRATION RELAY)  (See INSPECTION PROCEDURE )

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO ECM POWER SOURCE CIRCUIT