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Inspection Procedure

HINT:

If the vehicle is in key cancel mode, change to normal mode (See CUSTOMIZE PARAMETERS ).

  1. CHECK DTC OUTPUT 
    1. Check whether DTC is output (See DTC CHECK/CLEAR  ).

      Result 

      RESULT CHART

      Display (DTC output) Proceed to
      No DTC output A
      DTC output B

    B: Go To SMART KEY SYSTEM (START FUNCTION) (DIAGNOSTIC TROUBLE CODE CHART)  (See DIAGNOSTIC TROUBLE CODE CHART  )

    A: Go To Next Step 

  2. CHECK SMART KEY SYSTEM 
    1. Remove the battery of the electrical key transmitter (See REPLACEMENT ).
    2. With the brake pedal depressed, touch the TOYOTA mark of the key to the engine switch.
    3. When operating the engine switch, check whether the engine switch changes to on (ACC) or on (IG).

      HINT:

      • When the electrical key transmitter cannot be verified even when it is in the operational area, the engine start check can be performed by removing the transmitter battery from the electrical key transmitter and holding the transmitter against the engine switch.
      • When performing the check, if the engine switch turns on (ACC) or on (IG), there is a problem with key certification inside the cabin.
    Fig 1: Identifying Electrical Key
    G05630932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT CHART

    Result Proceed to
    Does not change to on (ACC) A
    Does not change to on (IG) B
    Does not change to on (ACC) and on (IG) C
    Changes to on (ACC) and on (IG) D

    B: Go To Step  5

    C: Go To Step  11

    D: Go To SMART KEY SYSTEM (ENTRY FUNCTION) (ROOM OSCILLATOR DOES NOT RECOGNIZE KEY)  (See ROOM OSCILLATOR DOES NOT RECOGNIZE KEY  )

    A: Go To Next Step 

  3. INSPECT FUSE (AM2) 
    1. Remove the AM2 fuse from the engine room relay block.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      AM2 fuse Always Below 1 Ω

    NG: REPLACE FUSE 

    OK: Go To Next Step 

  4. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - BATTERY AND BODY GROUND) 
    Fig 2: Identifying Main Body ECU Connector Terminals
    G05631001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E1, E2, 2A and 2D main body ECU connectors.
    2. Measure the voltage and resistance according to the value(s) in the table below.

      Standard Voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E1-6 (AM1) - Body ground Always 11 to 14 V
      E2-1 (AM2) - Body ground Always 11 to 14 V
      2A-1 - Body ground Always 11 to 14 V

    Standard Resistance 

    TESTER CONNECTION SPECIFIED CONDITION

    Tester Connection Condition Specified Condition
    E1-22 (ACCD) - 2D-45 Always Below 1 Ω
    2D-62 (GND2) - Body ground Always Below 1 Ω
    E1-22 (ACCD) or 2D-45 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE MAIN BODY ECU 

  5. INSPECT FUSE (AM2) 
    1. Remove the AM2 fuse from the engine room relay block.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      AM2 fuse Always Below 1 Ω

    NG: REPLACE FUSE 

    OK: Go To Next Step 

  6. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - BATTERY AND BODY GROUND) 
    Fig 3: Identifying Main Body ECU Connector Terminals
    G05631002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E1, E2, 2A and 2D main body ECU connectors.
    2. Measure the voltage and resistance according to the value(s) in the table below.

      Standard Voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E1-6 (AM1) - Body ground Always 11 to 14 V
      E2-1 (AM2) - Body ground Always 11 to 14 V
      2A-1 - Body ground Always 11 to 14 V

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E1-3 (IG1D) - 2D-43 Always Below 1 Ω
      2D-62 (GND2) - Body ground Always Below 1 Ω
      E1-3 (IG1D) or 2D-43 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go To Next Step 

  7. INSPECT INTEGRATION RELAY (IG2 RELAY) 
    1. Remove the integration relay from the engine room relay block.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      1B-8 - 1C-1 Battery voltage applied to terminals 1B-6 and 1B-7 Below 1 Ω
      1B-8 - 1C-1 Battery voltage not applied to terminals 1B-6 and 1B-7 10 kΩ or higher

    NG: REPLACE INTEGRATION RELAY (IG2 RELAY) 

    Fig 4: Identifying Integration Relay Connector (IG2 Relay)
    G05630052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go To Next Step 

  8. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - INTEGRATION RELAY (IG2 RELAY)) 
    Fig 5: Identifying Main Body ECU And Integration Relay Connector Terminals
    G05630054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E2 main body ECU connector.
    2. Disconnect the 1B integration relay connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E2-11 (IG2D) - 1B-6 Always Below 1 Ω
      1B-7- Body ground Always Below 1 Ω
      E2-11 (IG2D) or 1B-6 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go To Next Step 

  9. INSPECT FUSE (IGN, IG2 MAIN) 
    1. Remove the IGN and IG2 MAIN fuses from the engine room relay block.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      IGN fuse Always Below 1 Ω
      IG2 MAIN fuse Always Below 1 Ω

    NG: REPLACE FUSE 

    OK: Go To Next Step 

  10. CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY (IG2 RELAY) - STEERING LOCK ECU AND BATTERY) 
    Fig 6: Identifying Integration Relay And Steering Lock ECU Connector Terminals
    G05630053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E26 steering lock ECU connector.
    2. Disconnect the 1B and 1C integration relay connectors.
    3. Measure the voltage and resistance according to the value(s) in the table below.

      Standard Voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      1C-1 - Body ground Always 11 to 14 V

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E26-6 (IG2) - 1B-8 Always Below 1 Ω
      E26-6 (IG2) or 1B-8 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE MAIN BODY ECU 

  11. INSPECT FUSE (AM2) 
    1. Remove the AM2 fuse from the engine room relay block.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      AM2 fuse Always Below 1 Ω

    NG: REPLACE FUSE 

    OK: Go To Next Step 

  12. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - BATTERY AND BODY GROUND) 
    Fig 7: Identifying Main Body ECU Connector Terminals
    G05630966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E1, E2 and 2D main body ECU connectors.
    2. Measure the voltage and resistance according to the value(s) in the table below.

      Standard Voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E1-6 (AM1) - Body ground Always 11 to 14 V
      E2-1 (AM2) - Body ground Always 11 to 14 V

    Standard Resistance 

    TESTER CONNECTION SPECIFIED CONDITION

    Tester Connection Condition Specified Condition
    2D-62 (GND2) - Body ground Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go To Next Step 

  13. INSPECT ENGINE SWITCH 
    1. Disconnect the E18 engine switch connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Switch Condition Specified Condition
      7 (SS1) - 5 (GND) Pushed Below 1 Ω
      2 (SS2) - 5 (GND) Pushed Below 1 Ω
      7 (SS1) - 5 (GND) Not pushed 10 kΩ or higher
      2 (SS2) - 5 (GND) Not pushed 10 kΩ or higher

    NG: REPLACE ENGINE SWITCH  (See REMOVAL )

    Fig 8: Identifying Engine Switch Connector Terminals
    G05631007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go To Next Step 

  14. CHECK HARNESS AND CONNECTOR (ENGINE SWITCH - MAIN BODY ECU AND BODY GROUND) 
    Fig 9: Identifying Engine Switch And Main Body ECU Connector Terminals
    G05631008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the E1 main body ECU connector.
    2. Disconnect the E18 engine switch connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      E1-17 (SSW1) - E18-7 (SS1) Always Below 1 Ω
      E1-16 (SSW2) - E18-2 (SS2) Always Below 1 Ω
      E18-5 (GND) - Body ground Always Below 1 Ω
      E1-17 (SSW1) or E18-7 (SS1) - Body ground Always 10 kΩ or higher
      E1-16 (SSW2) or E18-2 (SS2) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE MAIN BODY ECU 

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