Windshield Glass: Installation

1. Using a brush or sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 windshield glass stoppers onto the glass as shown below.
   Fig 1: Identifying New No. 2 Windshield Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Only 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was originally installed.

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown below.
   NOTE: Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was originally installed.
   Fig 2: Identifying New No. 1 Windshield Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of the window glass adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
2. Install a new window glass adhesive dam onto the windshield glass, as shown below.
   Fig 3: Identifying Window Glass Adhesive Dam Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Install the new adhesive dam along the dam reference line.

1. Position the windshield glass.
   1. Using suction cups, place the glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the glass and vehicle body on the locations shown below.
      Fig 4: Identifying Matchmarks On Glass & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • Placing matchmarks is necessary only when installing a new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.
   4. Using suction cups, remove the glass.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   Fig 5: Identifying Primer M Applying Area Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover Prime M.
   • Do not apply too much primer.
3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   Fig 6: Identifying Primer G Applying Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   PRIMER APPLYING AREA DIMENSION SPECIFICATION
   
   

   Area	Dimension
   a	8.6 mm (0.338 in.)
   b	8.0 mm (0.315 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.

   HINT:

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown below.

      HINT:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame 

      TEMPERATURE AND TIME SPECIFICATION TABLE
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown below.
      Fig 7: Applying Adhesive To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard dimension 

      ADHESIVE APPLYING AREA DIMENSION SPECIFICATION
      
      

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	8.6 mm (0.338 in.)
      d	6.5 mm (0.256 in.)

      HINT:

      Apply adhesive onto the ceramic notches.

5. Install the windshield glass assembly.
   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   2. Lightly press the outer surface of the glass to ensure that it is securely fitted to the vehicle body.
      Fig 8: Identifying Matchmarks On Windshield Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

   3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.
      NOTE: Apply adhesive onto the windshield glass rim.
   4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
      NOTE: Do not drive the vehicle for the time described in the table below.
      Fig 9: Identifying Position Of Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Minimum time 

      TEMPERATURE AND TIME SPECIFICATION TABLE
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	1 hour and 30 minutes
      5°C (41°F)	24 hours
      20°C (68°F)	5 hours

6. Engage the connector and clamp. (w/ Deicer)

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.
   Fig 10: Identifying Windshield Glass Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Return the front section of the roof headlining assembly to the original position.

1. Assemble the rear assist grip assembly as shown below.
   Fig 11: Identifying Rear Assist Grip Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the rear assist grip sub-assembly.

   HINT:

   Use the same procedure for the RH side and the LH side.

   Fig 12: Identifying Rear Assist Grip Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Use the same procedure for the RH side and the LH side.

HINT:

Use the same procedure for the RH side and the LH side.

1. Engage the 20 claws.
   Fig 13: Identifying Cowl Top Ventilator Louver Claws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the cowl top ventilator louver with the 2 clips.

1. Engage the claw and install a new front fender to cowl side seal LH.
   Fig 14: Identifying Front Fender To Cowl Side Seal LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 2 claws.
   Fig 15: Identifying Front Fender To Cowl Side Seal Claws (LH)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Use the same procedure for the RH side and the LH side.