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Home >> Toyota >> 2007 >> Sienna LE, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - DTC P0136 - P0505 >> DTC P0230 Fuel Pump Primary Circuit >> Inspection Procedure

Inspection Procedure

  1. PERFORM ACTIVE TEST BY INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch to the ON position and turn the intelligent tester ON.
    3. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP SP CTL.
    4. Check the operation of the relay while operating it using the intelligent tester.

      OK: Operating noise can be heard from the relay. 

    OK: CHECK FOR INTERMITTENT PROBLEMS 

    NG: Go to Next Step 

  2. INSPECT RELAY (FUEL PUMP RELAY) 
    Fig 1: Inspecting Fuel Pump Relay
    G05136045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the FUEL PUMP relay from the engine room junction block.
    2. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      STANDARD RESISTANCE SPECIFICATIONS

      Tester Connection Specified Condition
      3 - 4 Below 1 Ω
      3 - 5 10 kΩ or higher
      3 - 4 10 kΩ or more (when battery voltage is applied to terminals 1 and 2)
      3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
    3. Reinstall the FUEL PUMP relay.

    NG: REPLACE RELAY (FUEL PUMP RELAY) 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (FUEL PUMP RELAY - ECM) 
    1. Remove the FUEL PUMP relay from the engine room junction block.
    2. Disconnect the E11 ECM connector.
      Fig 2: Disconnecting E11 ECM Connector
      G05136046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      STANDARD RESISTANCE SPECIFICATIONS

      Tester Connection Specified Condition
      FUEL PUMP relay terminal 1 - FPR (E11-30) Below 1 Ω
      FUEL PUMP relay terminal 1 or FPR (E11-30) - Body Ground 10 kΩ or higher
    4. Reconnect the ECM connector.
    5. Reinstall the FUEL PUMP relay.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL PUMP RELAY - ECM) 

    OK: REPLACE ECM  (See REMOVAL )