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Inspection Procedure

  1. CHECK BRK RELAY 
    1. Remove the BRK relay from the Relay Block No. 6.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      1 - 2 Below 1 Ω
      3 - 4 Below 1 Ω
      3 - 5 10 kΩ or higher
    3. Apply battery voltage between terminals 1 and 2.
    4. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      3 - 5 Below 1 Ω
      Fig 1: Identifying BRK Relay
      G05140654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE BRK RELAY 

    OK: Go to Next Step 

  2. CHECK HARNESS AND CONNECTOR (BRK RELAY - BATTERY) 
    1. Disconnect the connector from the Relay Block No. 6.
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE SPECIFICATION

      Tester Connection Condition Specified Condition
      5 - Body ground Ignition switch on 10 to 14 V
      5 - Body ground Ignition switch off Below 1 V
      1 - Body ground Ignition switch on 10 to 14 V
      1 - Body ground Ignition switch off Below 1 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (BRK RELAY - SKID CONTROL ECU) 
    1. Disconnect the S3 connector from the skid control ECU.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Condition Specified Condition
      4 - S3-21 (STP2) Always Below 1 Ω
      4 - Body ground Always 10 kΩ or higher
      3 - S3-27 (STP1) Always Below 1 Ω
      3 - Body ground Always 10 kΩ or higher
      2 - S3-16 (STP0) Always Below 1 Ω
      2 - Body ground Always 10 kΩ or higher
      Fig 2: Identifying S3 Skid Control ECU Connector
      G05140655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE BRAKE ACTUATOR ASSEMBLY  (See REMOVAL )