Air Conditioning Unit: Reassembly

INSTALL EVAPORATOR TEMPERATURE SENSOR
1. Install the evaporator temperature sensor and attach the 2 claws.
  
  Fig 1: Installing Evaporator Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 COOLER EVAPORATOR SUBASSEMBLY
1. Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the No. 1 cooler evaporator.
  Compressor oil: ND-OIL 11 or equivalent
  NOTE:
  - Do not use any compressor oil other than ND-OIL 11.
  - If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
    
    Fig 2: Installing O-Rings To No 1 Cooler Evaporator
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 1 cooler evaporator with the 7 screws.
  
  Fig 3: Installing No 1 Cooler Evaporator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL QUICK HEATER ASSEMBLY
1. Install the quick heater with the 4 screws.
  
  Fig 4: Installing Quick Heater Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 AIR DUCT
1. Install the No. 1 air duct with the 2 screws.
INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
1. Install the air conditioning radiator to the radiator heater unit.
  
  Fig 5: Installing No 1 Air Duct
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 4 clamps and 4 screws.
  
  Fig 6: Installing Clamps And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Attach the 2 claws and clamp to install the heater piping cover.
4. Attach the clamp and connect the evaporator temperature sensor connector.
  
  Fig 7: Installing Heater Piping Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER EXPANSION VALVE
1. Install the cooler expansion valve to the No. 1 cooler evaporator.
  
  Fig 8: Installing Cooler Expansion Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
1. Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the air conditioning tube assembly.
  Compressor oil: ND-OIL 11 or equivalent
  NOTE:
  - Do not use any compressor oil other than ND-OIL 11.
  - If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
    
    Fig 9: Installing Air Conditioning Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the air conditioning tube to the No. 1 cooler evaporator, placing the cooler expansion valve between them. Using a 4 mm (0.16 in.) hexagon wrench, install the 2 hexagon bolts.
  Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)
3. Install the expansion cover with the 2 screws.
  
  Fig 10: Installing Expansion Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR OUTLET CONTROL SERVO MOTOR
1. Install the air outlet control servo motor and attach the claw.
2. Attach the claw and install the 2 screws.
  
  Fig 11: Installing Air Outlet Control Servo Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR MIX CONTROL SERVO MOTOR
1. Install the air mix control servo motor with the 2 screws.
  
  Fig 12: Installing Air Mix Control Servo Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DEFROSTER NOZZLE ASSEMBLY LOWER
1. Install the defroster nozzle lower and attach the 2 claws.
  
  Fig 13: Installing Defroster Nozzle Assembly Lower
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BLOWER ASSEMBLY
1. Install the blower and then attach the fittings with the air conditioner.
2. Install the 2 screws.
  
  Fig 14: Installing Blower Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002