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COMPRESSOR AND MAGNETIC CLUTCH (for 1ZZ-FE): Installation

  1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor and magnetic clutch with the 3 bolts.
    2. Temporarily tighten bolt A.

      HINT:

      Do not over tighten the bolt until the compressor no longer moves.

    3. Push down on the rear side of the compressor and fully tighten bolt B, bolt C and bolt A in order.

      Torque: 24.5 N*m (250 kgf*cm, 18 ft.*lbf) 

      Fig 1: Pushing Down On Rear Side Of Compressor
      G05236284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the connector.
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.

      Compressor oil: ND-OIL8 or equivalent 

    3. Install an O-ring to the discharge hose sub-assembly.
    4. Install the discharge hose sub-assembly to the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  3. INSTALL SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.

      Compressor oil: ND-OIL8 or equivalent 

      Fig 2: Identifying Discharge Hose Sub-Assembly
      G05236285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install an O-ring to the cooler refrigerant suction hose No. 1.
    4. Install the cooler refrigerant suction hose No. 1 to the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  4. CHARGE REFRIGERANT (See  REFRIGERANT LINE   ) 
  5. WARM UP ENGINE 
  6. INSPECT LEAKAGE OF REFRIGERANT (See  REFRIGERANT LINE   ) 
    Fig 3: Identifying Suction Hose Sub-Assembly And Bolts
    G05236273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002