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COMPRESSOR AND MAGNETIC CLUTCH (for 1ZZ-FE): Installation

  1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor and magnetic clutch with the 3 bolts.

      Torque: 29 N*m (295 kgf*cm, 21 ft.*lbf) 

      NOTE: Tighten the bolts in the following order shown in the illustration to install the compressor and magnetic clutch.
      Fig 1: Installing Compressor And Magnetic Clutch
      G04465795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.

      Compressor oil: 

      ND-OIL8 or equivalent 

    3. Install an O-ring to the discharge hose sub-assembly.
    4. Install the discharge hose sub-assembly to the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  3. INSTALL SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.

      Compressor oil: 

      ND-OIL8 or equivalent 

    3. Install an O-ring to the cooler refrigerant suction hose No. 1.
      Fig 2: Installing Discharge Hose Sub-Assembly
      G04465796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the cooler refrigerant suction hose No. 1 to the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  4. CHARGE REFRIGERANT (See REPLACEMENT  )
  5. WARM UP ENGINE 
  6. INSPECT LEAKAGE OF REFRIGERANT (See REPLACEMENT  )
    Fig 3: Installing Suction Hose Sub-Assembly
    G04465797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002