Rear Speaker ASSY: Replacement

HINT:

• See COMPONENTS 
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• Installation is in the reverse order of removal.

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH (SEE  OVERHAUL  ) 
2. REMOVE DOOR PULL HANDLE (SEE  OVERHAUL  ) 
3. REMOVE REAR DOOR ARMREST BASE PANEL UPPER LH (SEE  OVERHAUL  ) 
4. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (SEE  OVERHAUL  ) 
5. REMOVE REAR SPEAKER ASSY 
   1. Disconnect the connector.
   2. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the rear speaker assy from the rear door panel.
      Fig 1: Drilling Out Rivet Heads

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Operate the drill along the rivet head circumference and cut out the flange.
      NOTE: Prying the rivet using a drill may scratch the rivet hole or break the drill bit.
      CAUTION: Be careful. The cut rivet is very hot.
   4. After drilling out the flange, continue drilling to push out the shards on the drill.
   5. Using a vacuum cleaner remove the holed rivet and foreign matter from the front door panel.
6. INSTALL REAR SPEAKER ASSY 
   1. Using an air riveter or hand riveter, install 3 new strike rivets on the rear speaker assy on the front door panel.

      HINT:

      Install the new strike rivets in order as shown in Fig 2 .

      Fig 2: Installing Strike Rivets In Sequence

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      • Do not tilt the rivet head. Doing so may scratch the riveter or bend the loosened rivet on the mandrel.
        Fig 3: Precaution For Installing Rivet (1 Of 3)

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Do not tilt the riveter or remove the rivet from the material. Material that is not securely tightened may become lose.
        Fig 4: Precaution For Installing Rivet (2 Of 3)

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • The rivet should be installed only when there is no clearance between materials to ensure secure installation.
   2. Connect the connector.
   Fig 5: Precaution For Installing Rivet (3 Of 3)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002