Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Tesla >> 2021 >> Model Y Performance >> Repair and Diagnosis >> General Information >> Hoist/Jack >> Body -- Model Y >> Body Panels >> Liftgate Assembly - Remove And Replace >> Install

Liftgate Assembly - Remove And Replace: Install

  1. Install the bolts that attach the LH liftgate ball stud bracket to the liftgate. Repeat this step for the RH liftgate ball stud bracket.

    11 N.m (8.1 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • Torx T25 socket
    • Flex head ratchet/flex head torque wrench
    • 4 in extension
    G14820536Courtesy of TESLA, INC.
  2. With assistance, position the liftgate onto the vehicle, and then install the bolts that attach the liftgate to the vehicle. Do not tighten the bolts at this time.

    Tip: Use of the following tool(s) is recommended:

    • 13 mm socket
    • Flex head ratchet/flex head torque wrench
    G14820537Courtesy of TESLA, INC.
  3. Install the liftgate power strut upper ball stud to the liftgate.
    G14820538Courtesy of TESLA, INC.
  4. Install the liftgate strut assist upper ball stud to the liftgate.
    G14820539Courtesy of TESLA, INC.
  5. Remove the liftgate support from the vehicle.
  6. Route the liftgate harness through the access hole, and then install the grommet into the liftgate assembly.
    G14820540Courtesy of TESLA, INC.
  7. Install the clips that attach the liftgate harness to the liftgate.
    G14820541Courtesy of TESLA, INC.
  8. Install the bolt that attaches the liftgate harness ground strap to the liftgate.

    8 N.m (5.9 ft-lbs) 

    NOTE: Inspect the bolt: if it is a standard bolt (1447438-00-A), it can be reused. If it is a self-tapping tri-lobular bolt (1128269-00-A), discard and replace with the standard bolt.

    Tip: Use of the following tool(s) is recommended:

    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
    G14820543Courtesy of TESLA, INC.
  9. Install the liftgate latch. See LATCH - LIFTGATE (REMOVE AND REPLACE) .
  10. Close the liftgate to check gap/flush, and perform adjustments as necessary.
  11. Tighten the bolts that attach the liftgate to the vehicle.

    32 N.m (23.6 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • 13 mm socket
    • Flex head ratchet/flex head torque wrench
    G14820545Courtesy of TESLA, INC.
  12. Install the backlight glass. See Glass - Backlight (Remove and Replace) .
    NOTE: Do not connect any connectors or install liftgate trim at this time.
  13. Install the clips that attach the RH liftgate side trim bracket to the liftgate.
    NOTE: LH shown, RH similar
    G14820546Courtesy of TESLA, INC.
  14. Install zip ties on the RH liftgate side trim bracket.
  15. Install the clips that attach the LH liftgate side trim bracket to the liftgate.
  16. Connect the CHMSL electrical connector.
    G14820547Courtesy of TESLA, INC.
  17. Install the screw that attaches the RH antenna filter electrical connector to the liftgate, and then connect the electrical connector.

    2 N.m (1.5 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • Torx T30 socket
    • Flex head ratchet/flex head torque wrench
    NOTE: LH shown, RH similar
    G14820549Courtesy of TESLA, INC.
  18. Connect the RH antenna filter electrical connector.
    G14820550Courtesy of TESLA, INC.
  19. Install the bolt that attaches the RH FM amplifier to the liftgate, and then connect the electrical connector.

    4 N.m (2.9 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
    G14820552Courtesy of TESLA, INC.
  20. Connect the RH FM antenna amplifier electrical connectors.
    G14820553Courtesy of TESLA, INC.
  21. Repeat steps  17 and  20 for the LH side of the vehicle.
  22. Install the LH and RH tail lamp plugs.
    G14820554Courtesy of TESLA, INC.
  23. Install the LH and RH rear fog/reverse lights. See Light - Fog/Reverse - Rear - LH (Remove and Replace) .
  24. Position the radio tuner into the liftgate, and then install the bolts that attach the radio tuner to the liftgate.

    8 N.m (5.9 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
    G14820556Courtesy of TESLA, INC.
  25. Connect the radio tuner electrical connectors.
    G14820557Courtesy of TESLA, INC.
  26. Install the LH and RH license plate lights. See Light - License Plate (Remove and Replace) .
  27. Install the LH and RH liftgate bumpstops and jamb nuts onto the liftgate.
    G14820558Courtesy of TESLA, INC.
  28. Install the liftgate lower trim. See Trim - Liftgate - Lower (Remove and Replace) .
  29. Install the liftgate upper trim. See Trim - Upper - Liftgate (Remove and Replace) .
  30. Install the LH and RH bump stop onto the lower liftgate.
    NOTE: Note the number of turns during removal of the bumpstop.
    G14820559Courtesy of TESLA, INC.
  31. Clean the LH and RH liftgate hinge bolts, washer and surrounding area.
  32. Apply touch up paint to the head of the LH and RH liftgate hinge bolts as necessary.
  33. Raise the LH front window and close the LH front door.
  34. For China, Japan and Korea only: Install a new motor ID label on the liftgate assembly.
    G00643002Courtesy of TESLA, INC.
  35. Install the T-badge. See TESLA BADGE - REAR (REMOVE AND REPLACE) .
  36. Install the LH and RH license plate grommets into the liftgate.
    NOTE: Press the grommet in fully to secure it to the liftgate.
  37. Remove the screws that attach the license plate bracket to the liftgate, and then remove the bracket from the assembly.

    1.2 N.m (.9 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • PH2 Phillips screwdriver
    G14820561Courtesy of TESLA, INC.
  38. Install the rear license plate.
scientia non olet · About Mike's Workshop Manuals