Subframe Assembly - Front - 1st Generation - Remove And Replace: Installation

Installation procedure is the reverse of removal, except for the following:

• Use new fasteners to secure the steering rack to the new subframe.
• Secure the stabilizer bar to the new subframe.
• After installing all suspension components, pull on the inner halfshaft cup to confirm that the circlip is locked into place.

  Courtesy of TESLA, INC.

• If the halfshaft detaches from the drive unit then reinstall the halfshaft and then test that it is fully seated. If reinstalling the halfshaft:
  • Take care not to damage or displace the oil seals.
  • Make sure that the opening of the snap rings are facing towards the bottom of the drive unit.
  • Carefully push the halfshaft into the drive unit until there is an audible "click" from the halfshaft stub contacting the pinion shaft.
  • There will be a slight pulling sensation on the halfshaft as the halfshaft circlip locks into place.
• Refer to the Alignment Requirement tables to determine if an alignment check (AC) or full adjustment (FA) is necessary. See ALIGNMENT REQUIREMENT - SUSPENSION .