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Home >> Tesla >> 2014 >> Model S Base, AWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension -- Model S >> Air Suspension System >> Air Spring Module - Rear - LH - Remove And Replace >> Removal

Air Spring Module - Rear - LH - Remove And Replace: Removal

  1. Raise the vehicle and deflate the rear air spring module. See AIR SUSPENSION - PRESSURIZE/DEPRESSURIZE - ONE AIR SPRING .
  2. Remove the rear underhood apron. See Underhood Apron - Rear - Remove And Replace .
  3. Remove the LH and RH underhood aprons. See Underhood Apron - LH - Remove And Replace .
  4. Remove the HEPA filter inlet duct. See Duct - HEPA Filter - Inlet - Remove And Replace .
  5. Remove the LH rear wheel. See Wheel - Remove And Install .
  6. Remove the rear wheel arch liner. See Wheel Arch Liner - Rear - LH (Remove and Replace) .
  7. Release the red locking tab to disconnect the electric parking brake caliper harness connector.
    G00657310Courtesy of TESLA, INC.
  8. Disconnect the upper LH rear air spring module connector.
    G00657311Courtesy of TESLA, INC.
  9. Disconnect the lower LH rear air spring module connector.
    G00657312Courtesy of TESLA, INC.
  10. Release the tabs (x2) to release the LH rear air spring module harness bracket from the air spring.
    G00657313Courtesy of TESLA, INC.
  11. Remove the bolt that attaches the park brake chassis harness bracket to the LH rear knuckle, and then move the harness aside.

    Tip: Use of the following tool(s) is recommended:

    • Flex head ratchet/flex head torque wrench
    • 11 mm deep socket
    G00657314Courtesy of TESLA, INC.
    G00657315Courtesy of TESLA, INC.
  12. Remove the bolt that secures the upper link to the knuckle. Release the bushing from the knuckle, lifting the arm for access.
    NOTE: The bolt size may vary from 15mm to 18mm.

    Tip: Use of the following tool(s) is recommended:

    • 15 mm socket
    • 3 in extension
    • Cordless Ratchet/Impact Driver
    G14980716Courtesy of TESLA, INC.
  13. Remove the bolt and the nut that secure the air spring module to the knuckle. Release the air spring module from the suspension knuckle.

    Tip: Use of the following tool(s) is recommended:

    • Flex head ratchet/flex head torque wrench
    • 21 mm deep socket
    • Combination Wrench 12pt 21mm
    • Prybar Med
    G14980718Courtesy of TESLA, INC.
  14. Release the fitting for the air suspension line from the air spring module (yellow arrow).

    Tip: Use of the following tool(s) is recommended:

    • Combination Wrench 12pt 10mm
    G14980720Courtesy of TESLA, INC.
  15. For each released end of an air suspension line, use a flat blade screwdriver to snap off the old collet, and discard the collet and nut (VOSS fitting).
    G14980721Courtesy of TESLA, INC.
  16. Remove and discard the nuts (x3) that secure the air spring module to the body (red arrows).

    Tip: Use of the following tool(s) is recommended:

    • Ratchet/torque wrench
    • 11 in extension
    • 15 mm deep socket
    G00657316Courtesy of TESLA, INC.
  17. Remove the LH rear air spring module from the vehicle.
    NOTE: Remove the air spring module towards the rear of the vehicle. Pull the knuckle away from the vehicle to allow space between the knuckle and the brake line mount.
    G00657317Courtesy of TESLA, INC.
    G00657318Courtesy of TESLA, INC.