ESP® Hydraulic Unit/Control Module Assembly Removal and Installation: Installation

Reverse removal procedure, noting the following points.

• Be careful not to scratch bushings with the burr of the bracket.
• Tighten brake pipe flare nuts using special tool and ESP® hydraulic unit/control module assembly nuts to specified torque.

  Special Tool 

  1. 09950-78220 

  Tightening torque 

  Brake pipe flare nut (M10) (a): 16 N.m (1.6 kg-m, 12.0 lbf-ft) 

  Brake pipe flare nut (M12) (b): 19 N.m (1.9 kg-m, 14.0 lbf-ft) 

  ESP® hydraulic unit/control module assembly nut (c): 8.0 N.m (0.8 kg-m, 6.0 lbf-ft) 

  Fig 1: Identifying ESP Hydraulic Unit/Control Module Assembly Nuts And Brake Pipe Flare Nut

  Courtesy of SUZUKI OF AMERICA CORP.
• Bleed air from brake system. (Blake fluid replacement)
• Check for leakage of brake fluid and perform ESP® hydraulic unit operation check. (ESP® Hydraulic Unit Operation Check)