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Fuel Tank: Installation

  1. While a helper holds fuel tank, push fuel tank harness into access hole with grommet.
    Fig 1: Pushing Fuel Tank Harness Into Access Hole With Grommet With Helper Holding Fuel Tank
    G02061615Courtesy of SUBARU OF AMERICA, INC.
  2. Set fuel tank, and temporary tighten bolts in order to install fuel tank bands.
  3. Connect fuel filler hose, and tighten clamp.
    Fig 2: Connecting Fuel Filler Hose & Tightening Clamp
    G02061616Courtesy of SUBARU OF AMERICA, INC.
  4. Connect fuel hoses, and hold then with clips and quick connector.
  5. Tighten band mounting bolts.
    1. Tightening torque:  33 N.m (3.4 kgf-m, 25 ft-lb)
    Fig 3: Tightening Band Mounting Bolts
    G02061617Courtesy of SUBARU OF AMERICA, INC.
  6. Install rear crossmember. See CROSSMEMBER (SUBFRAME) .
    Fig 4: Installing Rear Crossmember
    G02061618Courtesy of SUBARU OF AMERICA, INC.
    Fig 5: Identifying Rear Suspension Components
    G00372124Courtesy of SUBARU OF AMERICA, INC.
  7. Install rear differential assembly. Refer to appropriate DRIVELINE/AXLES article.
    Fig 6: Installing Rear Differential Assembly
    G02061619Courtesy of SUBARU OF AMERICA, INC.
  8. Connect connector to drain valve.
    Fig 7: Connecting Connector To Drain Valve
    G02061620Courtesy of SUBARU OF AMERICA, INC.
  9. Connect connector to pressure control solenoid valve.
  10. Connect hose to joint pipe.
    Fig 8: Connecting Hose To Joint Pipe
    G02061621Courtesy of SUBARU OF AMERICA, INC.
  11. Connect evaporation hose to canister, and hold them with clamp.
    Fig 9: Connecting Evaporation Hose To Canister & Holding Them With Clamp
    G02061622Courtesy of SUBARU OF AMERICA, INC.
  12. Connect hoses to roll over valve.
    Fig 10: Connecting Hoses To Roll Over Valve
    G02061623Courtesy of SUBARU OF AMERICA, INC.
  13. Install bolts which hold parking brake holding bracket.
    Fig 11: Installing Bolts Holding Parking Brake Holding Bracket
    G02061624Courtesy of SUBARU OF AMERICA, INC.
  14. Install heat sealed cover.
    Fig 12: Installing Heat Sealed Cover
    G02061625Courtesy of SUBARU OF AMERICA, INC.
  15. Install muffler assembly. See appropriate EXHAUST SYSTEM article.
    Fig 13: Installing Muffler Assembly
    G02061626Courtesy of SUBARU OF AMERICA, INC.
  16. Install rear exhaust pipe. See appropriate EXHAUST SYSTEM article.
    Fig 14: Installing Rear Exhaust Pipe
    G02061627Courtesy of SUBARU OF AMERICA, INC.
  17. Lower the vehicle.
  18. Connect connectors to fuel tank harness, and plug access hole with grommet.
    Fig 15: Connecting Connectors To Fuel Tank Harness
    G02061628Courtesy of SUBARU OF AMERICA, INC.
  19. Install rear seat cushion. (Sedan model)
    Fig 16: Installing Rear Seat Cushion (Sedan Model)
    G02061629Courtesy of SUBARU OF AMERICA, INC.
  20. Set rear seat cushion. (Wagon model)
    Fig 17: Setting Rear Seat Cushion (Wagon Model)
    G02061630Courtesy of SUBARU OF AMERICA, INC.
  21. Install fuel filler cap.
  22. Connect connector to fuel pump relay.
    Fig 18: Connecting Connector To Fuel Pump Relay
    G02061631Courtesy of SUBARU OF AMERICA, INC.
  23. Connect battery ground cable.
    Fig 19: Connecting Battery Ground Cable
    G02061632Courtesy of SUBARU OF AMERICA, INC.