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Home >> Saturn >> 2009 >> Sky Red Line, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.0L - Introduction >> Repair Instructions >> Charge Air Cooler Outlet Pipe Replacement >> Removal Procedure

Removal Procedure

    Fig 1: Identifying Intake Air Pressure And Temperature Sensor Electrical Connector
    GM1826861Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the engine wiring harness electrical connector (2) from the intake air pressure and temperature sensor.
    2. Fig 2: Identifying Charge Air Bypass Solenoid Components
    GM1750413Courtesy of GENERAL MOTORS CORP.
  2. Reposition the charge air bypass valve solenoid vacuum hose clamp (3) at the charge air cooler outlet pipe.
  3. Remove the vacuum hose from the charge air cooler outlet pipe.
    4. Fig 3: Identifying Charge Air Cooler Outlet Pipe Bolt & Rear Bracket
    GM1829472Courtesy of GENERAL MOTORS CORP.
  4. Remove the charge air cooler outlet pipe bolt (1) at the rear bracket.
    5. Fig 4: Identifying Charge Air Cooler Rear Bracket & Nut
    GM1829691Courtesy of GENERAL MOTORS CORP.
  5. Remove the charge air cooler rear bracket nut (4) and bracket (1).
    6. Fig 5: Identifying Charge Air Cooler Hose Clamps
    GM1717120Courtesy of GENERAL MOTORS CORP.
  6. Loosen the charge air cooler hose clamp (2) at the throttle body charge air cooler outlet hose.
  7. Remove the charge air cooler outlet pipe from the throttle body charge air cooler hose (1).
  8. If needed, remove the throttle body charge air cooler hose (1) from the throttle body.
    9. Fig 6: Identifying Charge Air Cooler Outlet Pipe Bolt & Rear Bracket
    GM1829472Courtesy of GENERAL MOTORS CORP.
  9. Remove the charge air cooler outlet pipe bolt (3) at the front bracket.
  10. Loosen the charge air cooler clamp (2) at the charge air cooler outlet pipe.
  11. Remove the charge air cooler outlet pipe.
  12. Remove any oil film from inside the pipes and hoses.
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