Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Saturn >> 2007 >> Ion Red Line >> Repair and Diagnosis >> External Pages >> Different car >> Section 49 (Engine Mechanical) >> Repair Instructions >> On-Vehicle Repair Instructions >> Engine Front Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Saturn Ion Red Line. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed install a new engine front cover gasket.
  2. Install the front engine mount bracket. Refer to Engine Mount Bracket Replacement .
  3. Install the front engine mount. Refer toEngine Mount Replacement .
  4. Install the engine front cover.
    5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the engine front cover bolts.

    Tighten:  Tighten the engine front cover bolts to 25 N.m (18 lb ft).

    6. Fig 1: View Of Engine Front Cover Bolts
    GM412538Courtesy of GENERAL MOTORS CORP.
  6. Install the water pump bolt.

    Tighten:  Tighten the water pump bolt to 25 N.m (18 lb ft).

    7. Fig 2: View Of Engine Front Cover
    GM412537Courtesy of GENERAL MOTORS CORP.
  7. Install the idler pulley.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

    8. Fig 3: View Of Idler Pulley
    GM1381542Courtesy of GENERAL MOTORS CORP.
  8. Install the drive belt tensioner.
  9. Install the drive belt tensioner bolts.

    Tighten:  Tighten the drive belt tensioner bolts to 45 N.m (33 lb ft).

    10. Fig 4: Identifying Drive Belt Tensioner
    GM1381540Courtesy of GENERAL MOTORS CORP.
  10. Install the crankcase balancer. Refer to Crankshaft Balancer Replacement .
scientia non olet · About Mike's Workshop Manuals