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Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Code (DTC) P0742 Set (Reprogram Transaxle Control Module [TCM]) (05-07-30-006)

Publication date: 2005-03-07
Reference number: 05-07-30-006

Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Code (DTC) P0742 Set (Reprogram Transaxle Control Module [TCM])

Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Code (DTC) P0742 Set (Reprogram Transaxle Control Module [TCM])

TECHNICAL SERVICE BULLETIN

Reference Number(s): 05-07-30-006, Date of Issue:  March 07, 2005
Affected Model(s): 2002 Saturn VUE Vehicles Retrofitted with 2003 or 2004 VT25E (VTi) Transaxle (RPO M16/M75); 2003-2005 Saturn VUE Vehicles with VT25E (VTi) Transaxle (RPO M16/M75); 2003-2004 ION Vehicles with VT25E (VTi) Transaxle (RPO M75)
Attention: Technician

Condition

Some customers may comment that the Service Engine Soon (SES) telltale may be illuminated with DTC P0742 (TCC Torque Converter - Stuck ON) recorded.

Cause

The Torque Converter Clutch (TCC) system dynamics in Park may be difficult to diagnose correctly. The current diagnostic may be too sensitive during this sampling period and results in a false setting of DTC P0742.

Correction

To correct this condition, reprogram TCM with appropriate new calibration from calibration information table.

Service Procedure

  1. Determine current TCM calibration I.D. number.
    1. Connect Tech 2 scan tool to the vehicle.
    2. Navigate to the 2.2L (VIN D for VUE) Powertrain Menu or (VIN F for ION) Powertrain Menu.
    3. Select ID information.
    4. Select TRANSMISSION INFORMATION.
    5. Read Calibration I.D. and record this number for use in step 2.
  2. IMPORTANT: Before installing new PCM calibration, make sure the Saturn Service Stall (SSS) version is TIS 2.5 2005 or later.
    IMPORTANT: While ignition is OFF, apply parking brake to disable daytime running lights (DRLs) prior to starting reprogramming procedures.
  3. Program the TCM with new calibration. Refer to the calibration information table and select the appropriate TCM calibration for the application. Use Saturn Service Stall (SSS) software release TIS 2.5 2005 or higher data CD. For reprogramming procedures, refer to the Service Programming System (SPS) in the SSS Users Guide.

Calibration Information

Program the correct TCM calibrations based on the application. Refer to the tables below:

ION Calibration

Model Year Wheel Size TCM Calibration P/N Application
2003-2004 15" 24235197 Use on vehicles that currently contain TCM calibration P/N: 24233987, 24231916.
2003-2004 16" 24235199 Use on vehicles that currently contain TCM calibration P/N: 24233988, 24231917.
VUE Calibration

Model Year Driveline TCM Calibration P/N VIN Range Special Notes
2003 FWD 24235206 VIN within range of 3S800001-3S824190 Use on vehicles that currently contain one of the following TCM calibration P/N: 24222123, or 24230117, 24231923, 24232756, 24233843.
2003 FWD 24235205 VIN within range of 3S800001-3S824190 Use on vehicles that currently contain TCM calibration P/N: 24231920, 24232753, 24233840 and customer comment of TCC shudder boom.
2003 FWD 24235202 VIN outside range of 3S800001-3S824190 Use on vehicles that currently contain one of the following TCM calibration P/N: 24222123, or 24230260, 24231924, 24232747, 24233412.
2003 FWD 24235203 VIN outside range of 3S800001-3S824190 Use on vehicles that currently contain TCM calibration P/N: 24227895 or 24230115, 24231921, 24232754, 24233841.
2003 AWD 24235204 VINs within range of 3S800001-3S824190 Use on vehicles that currently contain TCM calibration P/N: 24233842, or 24232755.
2003 AWD 24235201 VINs outside the range of 3S800001-3S824190 Use on vehicles that currently contain TCM calibration P/N: 24233413, or 24232748.
2004 FWD 24235202 All Use on vehicles that currently contain TCM calibration P/N: 24233412, 24232747.
2004 AWD 24235201 All Use on vehicles that currently contain TCM calibration P/N: 24233413, 24232748.
2005 AWD 24235201 All Production release.

Claim Information

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System for K5364 (TCM - Reprogram).