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Home >> Saturn >> 2004 >> Ion Red Line >> Repair and Diagnosis >> External Pages >> Different car >> Section 123 (Power Steering System) >> Repair Instructions >> Rack and Pinion Boot Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Ion Red Line, 2007 Saturn Ion 3, and 2007 Saturn Ion 2. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new clamp on the inner portion of the steering gear boot.
    2. Fig 1: View Of Steering Gear Boot
    GM854991Courtesy of GENERAL MOTORS CORP.
  2. Apply grease from the service kit to the indicated locations.
    3. IMPORTANT: The boot must seat in the groove in the steering gear.
  3. Install the boot over the inner tie rod onto the steering gear.
  4. Using the SA9164C  , crimp the inner boot clamp on the steering gear housing. See Special Tools .
  5. Install the small spring clamp on the outer portion of the inner tie rod end.
  6. Install a new outer to inner tie rod jam nut.
    7. Fig 2: View Of Outer & Inner Tie Rods
    GM854987Courtesy of GENERAL MOTORS CORP.
  7. Install the outer tie rod end. Refer to Rack and Pinion Outer Tie Rod End Replacement .
  8. Install the wheel. Refer to Tire and Wheel Removal and Installation (4 Lug Wheel) or Tire and Wheel Removal and Installation (5 Lug Wheel) .
  9. Set the toe. Refer to Front Toe Adjustment .
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