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Home >> Saab >> 2011 >> 9-5 Turbo6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Basic Engine, 2.0L) >> Adjustment Replacement >> Installing Engine in Stand >> Installation Procedure

Installation Procedure

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  1. Install the engine block (LDK, LHU). See Cylinder Block Cleaning and Check (LDK, LHU) 
  2. Install the crankshaft and bearing. See Crankshaft and Bearing Removal 
  3. Install the crankcase (LDK, LHU). See Lower Crankcase Installation (LDK, LHU) 
  4. Install the rear crankshaft seal. See Crankshaft Rear Oil Seal Installation 
  5. Install the piston, connecting rod and bearing (LDK, LHU). See Piston, Connecting Rod and Bearing Installation (LDK, LHU) 
  6. Install the cylinder head (LDK, LHU). See Cylinder Head Installation (LDK, LHU) 
  7. Install the intake and exhaust camshaft, bearing caps and valve clearance adjuster (LDK, LHU). See Intake and Exhaust Camshaft, Bearing Cap and Valve Clearance Adjuster (LDK, LHU)  Installation
  8. Install the balancer shaft. See Balance Shaft Installation 
  9. Install the water pump (LDK, LHU). See Water Pump Installation (LDK, LHU) 
  10. Install the balancer shaft to engine timing (LDK, LHU). See Balance Shaft to Engine Timing (LDK, LHU) 
  11. Install the water pump, balancer shaft chain and tensioning device. See Water Pump and Balance Shaft Chain and Tensioner Installation 
  12. Install the camshaft timing chain, sprocket and tensioner (LDK, LHU). See Camshaft Timing Gear, Sprocket and Tensioner Installation (LDK, LHU) 
  13. Install the crankshaft front oil seal (LDK, LHU). See Crankshaft Front Oil Seal Installation (LDK, LHU) 
  14. Install the engine front cover and oil pump. See Engine Front Cover and Oil Pump Installation 
  15. Install the oil pan (LDK, LHU). See Oil Pan Installation (LDK, LHU) 
  16. Install the oil level indicator and pipe (LDK, LHU). See Oil Level Indicator and Pipe Installation (LDK, LHU) 
  17. Install the engine oil cooler (LDK, LHU). See Engine Oil Cooler Installation (LDK, LHU) 
  18. Install the engine flywheel  (automatic gearbox)
  19. Install the crankshaft balancer (LDK, LHU). See Crankshaft Balancer Installation (LDK, LHU) 
  20. Install the camshaft cover (LDK, LHU). See Camshaft Cover Installation (LDK, LHU) 
  21. Install the oil filter with cover and seal. See Oil Filter with Cap and Seal Installation 
  22. Install the fuel rail and injectors (LDK, LHU). See Fuel Rail and Injector Installation (LDK, LHU) 
  23. Install the intake manifold (LDK, LHU). See Intake Manifold Installation (LDK, LHU) 
  24. Install the exhaust manifold (LDK, LHU). See Exhaust Manifold Installation (LDK, LHU) 
  25. INSTALL THE TURBOCHARGER (LDK, LHU) 
  26. INSTALL THE STARTER MOTOR (LDK, LHU) 
  27. Prelube the engine. See Engine Prelubing 
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