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Home >> Saab >> 2011 >> 9-5 Turbo6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Basic Engine, 2.0L) >> Adjustment Replacement >> Engine Support Fixture (Mounting Engine/Transmission) >> Installation Procedure

Installation Procedure

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  1. Install the CH-904  base frame (1) to the hydraulic lift. The distance (A) has to be 40 mm (1.6 in)  .
    Fig 1: Installing CH-904 Base Frame To Hydraulic Lift
    G09406876Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Install the CH-49290  mounting engine/transmission (1) to the CH-904base frame  (2).
    Fig 2: Installing CH-49290 Mounting Engine/Transmission To CH-904 Base Frame
    G09406877Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Install the CH-49290-4  right pin bracket (1) with CH-49290-6  pin (3) to the CH-49290  mounting engine/transmission.
    Fig 3: Installing CH-49290-4 Right Pin Bracket With CH-49290-6 Pin To CH-49290 Mounting Engine/Transmission
    G09406878Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Install the CH-49290-5  left pin bracket (2) with CH-49290-6  pin (3) to the CH-49290  mounting engine/transmission.
  5. Vehicles with AWD: Install the CH-49290-17  supporting stand (1) to the CH-49290  mounting engine/transmission. Lower the CH-49290-17  supporting stand.
    Fig 4: Installing CH-49290-17 Supporting Stand To CH-49290 Mounting Engine/Transmission
    G09406879Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Vehicles with FWD: Install the CH-49290-15  adapter plate (1) to the CH-49290  mounting engine/transmission. Position "X" of the CH-49290-15  adapter plate to "20" of the CH-49290  mounting engine/transmission.
    Fig 5: Installing CH-49290-15 Adapter Plate To CH-49290 Mounting Engine/Transmission
    G09406880Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Vehicles with FWD: Install the CH-49290-16  supporting stand (2) to "24" of the CH-49290-15  adapter plate. Lower the CH-49290-16  supporting stand.
  8. Install the CH-49290-12  adapter plate (1) to the CH-49290  mounting engine/transmission. Position "Q" of the CH-49290-12  adapter plate to "13" of the CH-49290  mounting engine/transmission.
    Fig 6: Installing CH-49290-12 Adapter Plate To CH-49290 Mounting Engine/Transmission
    G09406881Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Install the CH-49290-14  supporting stand (2) to CH-49290-12  adapter plate. Position "U" of the CH-49290-14  supporting stand to "16" of the CH-49290-12  adapter plate. Lower the CH-49290-14  supporting stand.
  10. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  11. NOTE: Do NOT raise the vehicle with the hydraulic lift. Do NOT lower the vehicle.

    Raise the hydraulic lift with CH-49290  mounting engine/transmission.

    Fig 7: Installing CH-49290-6 Pin Into Front Suspension Frame
    G09406882Courtesy of SAAB-SCANIA OF AMERICA, INC.
  12. Install both CH-49290-6  pin (2) into the front suspension frame (1).
  13. Install the CH-49290-8  front mounting bracket right (1) with CH-49290-7  adapter plate (2) to CH-49290  mounting engine/transmission and the front suspension frame. Position "G" of the CH-49290-8  front mounting bracket right to "03" and "04" of the CH-49290  mounting engine/transmission. Tighten the fasteners.
    Fig 8: Installing CH-49290-8 Front Mounting Bracket Right With CH-49290-7 Adapter Plate To Mounting Engine/Transmission
    G09406883Courtesy of SAAB-SCANIA OF AMERICA, INC.
  14. Install the CH-49290-9  front mounting bracket left (1) with CH-49290-7  adapter plate (2) to CH-49290  mounting engine/transmission and the front suspension frame. Position "H" of the CH-49290-9  front mounting bracket left to "05" and "06" of the CH-49290  mounting engine/transmission. Tighten the fasteners.
    Fig 9: Installing CH-49290-9 Left Front Mounting Bracket With CH-49290-7 Adapter Plate
    G09406884Courtesy of SAAB-SCANIA OF AMERICA, INC.
  15. Install the CH-49290-10  rear mounting bracket right (1) to CH-49290  mounting engine/transmission and the front suspension frame. Position "K" of the CH-49290-10  rear mounting bracket right to "07" and "08" of the CH-49290  mounting engine/transmission. Tighten the fasteners.
    Fig 10: Installing CH-49290-10 Right Rear Mounting Bracket
    G09406885Courtesy of SAAB-SCANIA OF AMERICA, INC.
  16. Install the CH-49290-11  rear mounting bracket left (1) to CH-49290  mounting engine/transmission and the front suspension frame. Position "N" of the CH-49290-11  rear mounting bracket left to "10" and "11" of the CH-49290  mounting engine/transmission. Tighten the fasteners.
    Fig 11: Installing CH-49290-11 Left Rear Mounting Bracket
    G09406886Courtesy of SAAB-SCANIA OF AMERICA, INC.
  17. Install the CH-49290-14  supporting stand (2) to the transmission front mount (1).
    Fig 12: Installing CH-49290-14 Supporting Stand To Transmission Front Mount
    G09406887Courtesy of SAAB-SCANIA OF AMERICA, INC.
  18. Vehicles with AWD: Install the CH-49290-17  supporting stand (1) to the transfer case (2).
    Fig 13: Installing CH-49290-17 Supporting Stand To Transfer Case
    G09406888Courtesy of SAAB-SCANIA OF AMERICA, INC.
  19. Vehicles with FWD: Install the CH-49290-16  supporting stand (1) to the transmission rear mount (2).
    Fig 14: Installing CH-49290-16 Supporting Stand To Transmission Rear Mount
    G09406889Courtesy of SAAB-SCANIA OF AMERICA, INC.
  20. Install the CH-49290-18  supporting stand (1) to CH-49290  mounting engine/transmission to support the engine oil pan.
    Fig 15: Identifying Engine Oil Pan Supporting Stand
    G09406890Courtesy of SAAB-SCANIA OF AMERICA, INC.
  21. Lower and remove the CH-904  base frame with the hydraulic lift from the CH-49290  mounting engine/transmission.
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