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Home >> Saab >> 2010 >> 9-5 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Management And Fuel System, V6 (4 Of 5) >> Adjustment Replacement >> Fuel Tank Replacement >> Disassembly Procedure

Disassembly Procedure

  1. Remove the fuel tank filler vent pipe (1) from the fuel tank.
    Fig 1: Identifying Fuel Tank Filler Vent Pipe
    G09407854Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Disconnect the fuel feed pipe (1) from the fuel tank and the fuel tank fuel pump module (2). Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
    Fig 2: Identifying Fuel Feed Pipe And Fuel Tank Fuel Pump Module
    G09407855Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Disconnect the evaporative emission canister purge pipe (1) and the fuel tank vent pipe (2) from the evaporative emission canister (3). Remove the evaporative emission canister (3) from the fuel tank.
    Fig 3: Identifying Evaporative Emission Canister Purge Pipe, Fuel Tank Vent Pipe And Evaporative Emission Canister
    G09407856Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. NOTE: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.

    Install the EN-48279  remover/installer (1) to the fuel pump module lock ring (2).

    Fig 4: Installing Fuel Pump Module Lock Ring
    G09407857Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Using the EN-48279  remover/installer and a long breaker-bar, rotate the fuel pump module lock rings (1) in a counterclockwise direction in order to unlock the fuel pump module lock rings.
    Fig 5: Identifying Fuel Pump Module Lock Rings
    G09407858Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Remove the fuel tank fuel pump modules (2).
  7. NOTE: Lift the fuel tank fuel pump modules up slightly.

    Remove and discard the fuel tank fuel pump module O-ring seals (3).

  8. Remove the 4 fuel tank shield fasteners (1).
    Fig 6: Identifying Fuel Pump Module Lock Rings
    G09407859Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Remove the fuel tank shield (2).