Engine Service And Repair

10 01 21 Removing engine - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - Required tools
- Preliminary work
  - Preliminary work
- Removing engine
  - Removing engine
10 01 21 Removing engine - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
- Tools and materials
  - Required tools
- Preliminary work
  - Preliminary work
- Removing engine
  - Removing engine
10 01 AW The most important working regulations and warning notes - as of MY 2003 (All Models Except Cayenne S TIO Titan)
- Folder 1
- Information
10 01 19 Removing and installing V6 3.2 l engine - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
- Tools and materials
  - Required tools
- Preliminary work
  - Preliminary work
- Removing V6 3.2 l engine
  - Removing engine
- Installing V6 3.2 l engine
  - Installing engine
- Subsequent work
  - Reworking
10 01 19 Removing and installing V8 4.5 l engine - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - Required tools
- Preliminary work
  - Preliminary work
- Removing V8 4.5 l engine
  - Removing engine
- Installing V8 4.5 l engine
  - Installing engine
- Subsequent work
  - Subsequent work
10 01 23 Installing engine. - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
- Tools and materials
  - Required tools
- Installing engine.
  - Installing engine
- Subsequent work
  - Reworking
10 01 23 Installing engine. - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - Required tools
- Installing engine
  - Installing engine
- Subsequent work
  - Subsequent work
10 01 29 Cleaning the engine (washing the engine) - as of MY 2003 (All Models)
- Notes on washing the engine
  - Notes on washing the engine
10 01 37 Disassembling and assembling V6 (BFD) engine - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
- Preliminary work
  - Preliminary work
- Tools and materials
  - Special tools
- Disassembling V6 (BFD) engine
  - Disassembling V6 (BFD) engine
- Assembling V6 (BFD) engine
  - Assembling V6 (BFD) engine
- Subsequent work
  - Subsequent work
10 01 37 Disassembling and assembling engine - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - Required special tools
- Technical values
  - Technical values
- Preliminary work
  - Preliminary work for disassembling engine
  - Preliminary work for engine assembly
- Disassembling engine
  - Disassembling engine
- Assembling engine
  - Assembling engine
- Subsequent work
  - Subsequent work
10 01 IN Lifting the engine with a workshop crane - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - Special tools
- Removing design cover on cylinder bank 5-8
  - Removing design cover on cylinder bank 5-8
- Lifting the engine
  - Lifting the engine
10 01 IN Supporting engine on mounting bracket - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Information
  - Information
10 01 IN Supporting the engine on the body - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - Special tools required
- Supporting the engine on the body
  - Supporting the engine on the body
10 01 IN Supporting the engine on the body - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
- Tools and materials
  - Special tools required
- Supporting the engine on the body
  - Supporting the engine on the body
10 01 IN Securing engine on assembly support - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Preliminary work
  - Preliminary work
- Securing engine on assembly support
  - Securing engine on assembly support
10 01 IN Technical data for BFD engine (Cayenne) - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Information
10 01 IN Determining the operating cycle of cylinder 1 - as of MY 2003 (Cayenne TIP, Cayenne MAN)
- Information
  - Determining the operating cycle of cylinder 1 with the "cylinder pipe" dead center finder.
10 01 IN Determining the operating cycle of cylinder 1 - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Information
10 01 IN Tightening torques for Cayenne (engine type BFD) - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Information
10 01 IN Tightening torques for Cayenne S (M48/00) and Cayenne Turbo (M48/50) - as of MY 2003 (Cayenne S TIP, Cayenne S MAN)
- Information
10 01 IN Tightening torques for Cayenne S (M48/00) and Cayenne Turbo (M48/50) - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Information
10 01 WM (Special) tools required for repairing the M48/00 and M48/50 engines - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Tools and materials
  - (Special) tools required for repairing the M48/00 and M48/50 engines
10 01 WM (Special) tools required for repairing engines - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
10 04 33 Completing reconditioned engine - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Completing reconditioned engine
  - Completing reconditioned engine
10 04 33 Completing reconditioned engine - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Completing reconditioned engine
10 10 55 Replacing crankcase - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Preliminary work
  - Preliminary work
- Information
  - Component overview
- Replacing crankcase
  - Replacing crankcase
- Subsequent work
  - Subsequent work
10 13 21 Removing oil spray jets for piston cooling - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S)
- Preliminary work
  - Preliminary work
- Information
  - Component overview
- Removing oil spray jets for piston cooling
  - Removing oil spray jets for piston cooling
10 13 23 Installing oil spray jets for piston cooling - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S)
- Information
  - Component overview
- Installing oil spray jets for piston cooling
  - Installing oil spray jets for piston cooling
- Subsequent work
  - Subsequent work
10 18 02 Testing pressure loss from the engine - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Preliminary work
  - Preliminary work
- Tools and materials
  - Tool kit for testing pressure loss
- Information
  - Test evaluation
- Testing pressure loss from the engine
  - Testing pressure loss from the engine
- Subsequent work
  - Subsequent work
10 18 02 Checking for loss of pressure - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools and materials
  - Tool kit for testing pressure loss
- Information
  - Test evaluation
- Checking for loss of pressure
  - Checking for loss of pressure
10 19 02 Checking compression of cylinders - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Tools
- Preliminary work
  - Preliminary work
- Tools and materials
  - Tools and materials
- Information
  - Evaluating test results and prerequisites for testing
- Testing engine compression
  - Testing engine compression
- Subsequent work
  - Subsequent work
10 19 02 Checking compression of cylinders - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Tools
- Preliminary work
  - Preliminary work
- Tools and materials
  - Tools and materials
- Information
  - Test conditions and evaluation
- Performing the test
  - Performing the test
- Subsequent work
  - Subsequent work
10 30 19 Removing and installing engine carrier - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Preliminary work
  - Preliminary work
- Information
  - Component overview
- Removing engine carrier
  - Removing engine carrier
- Installing engine carrier
  - Installing engine carrier
- Subsequent work
  - Subsequent work
10 30 19 Removing and installing engine carrier - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Preliminary work
  - Preliminary work
- Information
  - Component overview
- Removing engine carrier
  - Removing engine carrier
- Installing engine carrier
  - Installing engine carrier
- Subsequent work
  - Subsequent work
10 35 19 Removing and installing engine mounting - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Preliminary work
  - Preliminary work
- Information
  - Component overview
- Removing engine mounting
  - Removing engine mounting
- Installing engine mounting
  - Installing engine mounts
- Subsequent work
  - Subsequent work
10 35 19 Removing and installing engine mounting - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Preliminary work
  - Preliminary work
- Information
  - Component overview
- Removing engine mounting
  - Removing engine mounting
- Installing engine mounting
  - Installing engine mounts
- Subsequent work
  - Subsequent work
10 80 19 Removing and installing engine guard - as of MY 2003 (All Models)
- Information
  - Overview
- Removing engine guard
  - Removing engine guard
- Installing engine guard
  - Installing engine guard
10 83 19 Removing and installing design cover. - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan)
- Information
  - Overview
- Removing design cover
- Installing design cover
10 83 19 Removing and installing engine cover (design cover). - as of MY 2004 (Cayenne TIP, Cayenne MAN)
- Removing and installing engine cover
  - Removing and installing engine cover