Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Pontiac >> 2009 >> Torrent Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 203 (Engine Control System & Fuel System - 6.6L LMM - Introduction) >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Fuel Tank Components
    GM601669Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel tank insulators (3).
  2. Install the fuel tank into the fuel tank shield.
    3. CAUTION: Refer to Fastener Caution .
  3. Install the fuel fill hose to the fuel tank. Tighten the fuel fill hose clamp to 2.75 N.m (24 lb in).
  4. Install the (EVAP) hoses to the fuel tank and (EVAP) canister.
  5. Install the fuel sender assembly and the fuel pipes (6) to the fuel tank and the fuel filter. Refer to Fuel Sender Assembly Replacement .
    6. Fig 2: View Of Fuel Tank (Passenger/Cargo Van)
    GM34270Courtesy of GENERAL MOTORS CORP.
  6. With the aid of an assistant, position and support the fuel tank.
  7. Raise the fuel tank slightly.
  8. Connect the fuel sender harness connector.
  9. Raise the tank fully.
  10. Install the fuel tank straps (3).
    11. NOTE: When removing or replacing the fuel tank, the fuel tank support fasteners should never be reused. Always use new fasteners when installing the fuel tank.
  11. Install the new attaching bolts (4) to the fuel tank straps and tighten to 52 N.m (39 lb ft).
  12. Connect the auxiliary heater fuel feed pipe.
  13. Connect the rear fuel feed pipe to the chassis fuel feed pipe. Refer to Metal Collar Quick Connect Fitting Service .
  14. Connect the rear fuel return pipe to the chassis fuel return pipe. Refer to Metal Collar Quick Connect Fitting Service .
    15. Fig 3: Identifying Negative Battery Cable
    GM1824281Courtesy of GENERAL MOTORS CORP.
  15. Connect the fuel fill vent hose (2) to the filler neck.
  16. Connect the fuel fill hose (1) to the fuel fill pipe and tighten to 2.75 N.m (24 lb in).
  17. Lower the vehicle.
  18. Refill the fuel tank.
  19. Tighten the fuel filler cap.
  20. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  21. Prime the fuel system. Refer to Fuel System Priming .
scientia non olet · About Mike's Workshop Manuals