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Home >> Pontiac >> 2005 >> Vibe Base, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 1.8L (LV6) - Introduction >> Repair Instructions >> Fuel Pressure Regulator Replacement (FWD) >> Removal Procedure

Removal Procedure

    Fig 1: Fuel Sender Assembly
    GM1465529Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel sender assembly (2) from the fuel tank. Refer to Fuel Sender Assembly Replacement (FWD)  or Fuel Sender Assembly Replacement (AWD) .
    2. Fig 2: Fuel Pump And Fuel Level Sensor Electrical Connectors
    GM1460722Courtesy of GENERAL MOTORS CORP.
  2. Disconnect the fuel pump and fuel level sensor (1) electrical connectors.
    3. Fig 3: Assembly Spring And E-Clip
    GM1460723Courtesy of GENERAL MOTORS CORP.
  3. Compress the assembly spring (1) and remove the E-clip (2) from the guide post of the fuel sender assembly upper support.
    4. Fig 4: Fuel Pump Transfer Jet Tube Lock Tabs
    GM1464192Courtesy of GENERAL MOTORS CORP.
  4. Release the lock tab (1) of the fuel pump transfer jet tube (2) and disconnect the tube from the lower housing.
    5. Fig 5: Fuel Pump And Filter Assembly Lock Tabs
    GM1460724Courtesy of GENERAL MOTORS CORP.
  5. Release the 2 lock tabs (1) securing the fuel pump and filter assembly to the lower housing.
    6. Fig 6: Pump Filter Assembly And Lower Housing
    GM1460727Courtesy of GENERAL MOTORS CORP.
  6. Separate the upper support and fuel pump filter assembly (1) from the lower housing (2).
    7. Fig 7: Upper Support And Fuel Pump Filter Assembly
    GM1464195Courtesy of GENERAL MOTORS CORP.
  7. Use a screwdriver with a tape protected end (3) in order to release the 5 lock tabs (1, 2) the fuel pump strainer assembly.
    8. Fig 8: Fuel Pressure Regulator And Fuel Filter Assembly
    GM1456220Courtesy of GENERAL MOTORS CORP.
  8. Remove the fuel pressure regulator (1) from the fuel filter assembly (2).
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