Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Pontiac >> 2005 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Power Steering System) >> Repair Instructions >> Power Steering Cooler Pipe/Hose Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the power steering cooler pipe to the vehicle.
  2. Install the power steering cooler pipe retaining clips.
  3. Install the power steering return line to the power steering gear. Refer to Power Steering Return Hose Replacement (3.4L)  or Power Steering Return Hose Replacement (3.8L) .
  4. Install the power steering return line to the clamp on the power steering gear.
  5. Install the power steering return hose from the power steering pump to the power steering cooler pipe.
  6. Use the utility stand in order to raise the frame.
  7. Install NEW frame bolts to the rear of the frame. Refer to Frame Replacement in Frame and Underbody.
  8. Install the intermediate steering shaft to the power steering gear stub shaft. Refer toIntermediate Steering Shaft Replacement in Steering Wheel and Column.
  9. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tire and Wheels.
  10. Remove the drain pan from under the vehicle.
  11. Lower the vehicle.
  12. Install the engine mount struts to the engine. Refer to Engine Mount Strut Replacement - Left and Engine Mount Strut Replacement - Right in Engine Mechanical-3.4L.
  13. Fill the power steering fluid reservoir. Refer to Checking and Adding Power Steering Fluid .
  14. Bleed the power steering system. Refer to Bleeding the Power Steering System .
  15. Inspect the power steering system for leaks. Refer to Power Steering Fluid Leaks .
  16. Fig 1: Power Steering Cooler Pipes & Hoses
    GM284307Courtesy of GENERAL MOTORS CORP.