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Home >> Pontiac >> 2005 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Engine Cooling System) >> Repair Instructions >> Water Pump Replacement (3.8L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the water pump gasket.
  2. Install the water pump.
  3. Fig 1: Installing Water Pump & Gasket (3.8L)
    GM46178Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the water pump bolts.

    Tighten: 

    • Tighten the long water pump bolts to 34 N.m (25 lb ft).
    • Tighten the short water pump bolts to 22 N.m (16 lb ft).

  5. Fig 2: Installing Water Pump Bolts
    GM46177Courtesy of GENERAL MOTORS CORP.
  6. Install the water pump pulley.
  7. Install the water pump pulley bolts.

    Tighten:  Tighten the bolts to 13 N.m (115 lb in).

  8. Fig 3: View Of Water Pump Pulley And Bolts
    GM46174Courtesy of GENERAL MOTORS CORP.
  9. Install the power steering pump. Refer to Power Steering Pump Replacement (3.4L) or Power Steering Pump Replacement (3.8L) in Power Steering System.
  10. Install the drive belt. Refer to Drive Belt Replacement (L32) or Drive Belt Replacement (L67) in Engine Mechanical - 3.8L.
  11. Fill the cooling system. Refer to Draining and Filling Cooling System .