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Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 149 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2004 Oldsmobile Bravada, 2004 GMC Envoy XUV, 2004 GMC Envoy XL, 2004 GMC Envoy, and 2004 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. If the brake pedal pivot bushing is damaged or worn, replace the bushing using the following procedure:
    1. Squeeze the end that will be facing the brake pedal pivot nut.
    2. Insert the bushing into the pivot hub just enough to hold the bushing in place.
    3. Push the bushing through the hub until the bushing snaps in place.
    2. Fig 1: Identifying Brake Pedal Pivot Bolt
    GM343641Courtesy of GENERAL MOTORS CORP.
  2. Install the brake pedal.
    3. NOTE: Refer toFastener Notice in Cautions and Notices.
    IMPORTANT: The brake pedal pivot bolt is a prevailing torque bolt and must be replaced each time the bolt is removed.
  3. Install the new brake pedal pivot bolt and the brake pedal pivot nut.

    Tighten:  Tighten the brake pedal pivot bolt to 25 N.m (19 lb ft).

  4. Install the stoplamp switch to the brake pedal. Refer to Stop Lamp Switch Replacement in Lighting Systems.
  5. Install the closeout/insulator panel. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages, and Console.
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