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Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 120 (Engine Control System - 4.8L, 5.3L, & 6.0L - Introduction) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Envoy XUV, 2004 GMC Envoy XL, 2004 Chevrolet TrailBlazer, and 2004 Buick Rainier. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Fuel Pipe/Hose Components
    GM730806Courtesy of GENERAL MOTORS CORP.
  1. Uncap the fuel fill pipe (9).
  2. Install the fuel fill pipe (7).
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Connect the fuel fill hose (9) to the fuel fill pipe (7).

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

    4. Fig 2: Removing/Installing Fuel Fill Pipe Ground Strap Bolt
    GM730802Courtesy of GENERAL MOTORS CORP.
  4. Install the fuel fill pipe ground strap bolt (3).

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  5. Lower the vehicle.
    6. Fig 3: Removing/Installing Fill Pipe Bracket Nuts
    GM730799Courtesy of GENERAL MOTORS CORP.
  6. Install the fuel fill pipe bracket nuts (2).

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

    7. Fig 4: Removing/Installing Fuel Fill Pipe Housing
    GM730795Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel fill pipe housing.
  8. Install the fuel fill cap.
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