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Home >> Pontiac >> 2003 >> Aztek AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle Diagnosis, Service & Repair - 4T65-E >> Repair Instructions >> Case Extension Housing Replacement >> Installation Procedure

Installation Procedure

  1. If removed, install the drive axle seal.
  2. Install the case extension housing (6) with the axle seal and with the O-ring (8).
  3. Install the case extension housing bolts (5).

    Tighten 

    Tighten the bolts (5) to 36 N.m (27 lb ft).

  4. Install the vehicle speed sensor. Refer to INPUT SPEED SENSOR REPLACEMENT  .
  5. Install the transaxle brace. Refer to AUTOMATIC TRANSMISSION BRACE REPLACEMENT  .
  6. Connect the right drive axle to the transaxle. Refer to AXLE SHAFT .
  7. Lower the vehicle.
    Fig 1: Installing Case Extension Housing
    G01502021Courtesy of GENERAL MOTORS CORP.
    NOTE: Do NOT overfill the transaxle. The overfilling of the transaxle causes foaming, loss of fluid, shift complaints, and possible damage to the transaxle.
  8. Adjust the fluid level. Refer to the following information.
  9. Inspect for completion of the repairs.
  10. Inspect for fluid leaks.
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