Inspection and Replacement

Make following checks before beginning reassembly of components:

1. Check clearance between upper coupling joint pin and bearing. Also, check clearance between upper coupling joint pin and socket. Clearance should be 0.0006 - 0.002" (0.016 - 0.056 mm) for both measurements.
2. Check interference fit between lower coupling joint pin and shaft. Fit should be 0.0001 - 0.0013" (0.003 - 0.034 mm). Check free play of lower joint pin and bearing. Free play should be 0.0006 - 0.002" (0.016 - 0.056 mm).
3. Check steering shaft bend. Distortion must not exceed 0.020" (0.5 mm).
4. Hold lower end of steering shaft and move upper shaft. Note any excessive movement. Replace components as necessary.
5. Check column tube bushing stop. Replace bushing if wear is excessive.
6. Inspect upper and lower steering column bearings. Replace if excessively worn. Clearance between shaft and bearings is 0.0001 - 0.0045" (0.003 - 0.115 mm).
7. Check tilt bracket. Slots give and break through when driver impact hits steering wheel. Make sure slots are not damaged.