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Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2006 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When holding the drive shaft in a vise, always use copper or aluminum plates between vise and drive shaft to prevent damage.
NOTE: Mount oil pump in soft jawed vise as required.
  1. Apply a coat of NISSAN PSF or equivalent, refer to "RECOMMENDED FLUIDS AND LUBRICANTS ", to oil seal lip and to the circumference of oil seal. Using proper tool, such as hand press machine, install it to body assembly.
    NOTE: Do not reuse oil seal.
    Fig 1: Caution For Using Hammer To Install Oil Seal Lip To Body Assembly
    G04199073Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Apply a coat of NISSAN PSF or equivalent to drive shaft, and press drive shaft assembly into body assembly with suitable tool, then install snap ring.
  3. Apply a coat of NISSAN PSF or equivalent to O-ring and install O-ring into body assembly.
    NOTE: Do not reuse O-ring.
  4. Install side plate to body assembly.
    Fig 2: Identifying Side Plate
    G04199074Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install lock pin into lock pin hole, and install cam ring as shown.
    • When installing cam ring, turn carved face with a letter on it to rear cover.
      CAUTION: Do not confuse the assembling direction of cam ring. If cam ring is installed facing the incorrect direction, it may cause pump operation malfunction.
      Fig 3: Identifying Lock Pin, Lock Pin Holes & Housing
      G04199075Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install rotor to body assembly.
    • When installing rotor, turn punch mark face on rotor to body assembly.
      Fig 4: Identifying Punch Mark Face On Rotor
      G04199076Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install vane to rotor with arc of vane in contact with cam ring.
    Fig 5: Installing Vane To Rotor With Arc Of Vane In Contact With Cam Ring
    G04199077Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Check if drive shaft assembly turns smoothly.
  9. Install gasket to body assembly.
    NOTE: Do not reuse gasket.
  10. Install rear cover to body assembly and tighten bolts to the specification.
  11. Install bracket to body assembly, and tighten the two bracket bolts to the specified torque.
  12. Install pulley to drive shaft assembly, then tighten lock nut to the specified torque.
  13. Install spring, flow control valve, washer, and joint to body assembly. Then tighten union bolt to the specified torque.
    NOTE: Do not reuse washer.
  14. Apply a coat of NISSAN PSF or equivalent to O-ring and Install O-ring to suction pipe. Refer to "RECOMMENDED FLUIDS AND LUBRICANTS ".
  15. Install suction pipe to body assembly and tighten bolts to the specification.
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