Control Valve And TCM Removal And Installation: Installation

WARNING: This page is about a different car, the 2005 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.

Connect TCM connector and park/neutral position switch connector.

Fig 1: Connecting TCM Connector And Park/Neutral Position Switch Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Install A/T assembly harness connector to control valve with TCM.

Fig 2: Installing A/T Assembly Harness Connector To Control Valve With TCM
Courtesy of NISSAN MOTOR CO., U.S.A.
Connect TCM connector.

Fig 3: Connecting TCM Connectors
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-ring in A/T assembly harness connector.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
  
  Fig 4: Installing O-Ring In A/T Assembly Harness Connector
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install A/T fluid temperature sensor 2 to bracket.

Fig 5: Installing A/T Fluid Temperature Sensor 2 To Bracket
Courtesy of NISSAN MOTOR CO., U.S.A.
Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to "COMPONENTS ".
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.

Fig 6: Installing A/T Fluid Temperature Sensor 2 (With Bracket) In Control Valve With TCM
Courtesy of NISSAN MOTOR CO., U.S.A.
Install control valve with TCM in transmission case.
CAUTION:
- Make sure that turbine revolution sensor is securely installed into turbine revolution sensor hole.
- Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
- Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
  
  Fig 7: Identifying Turbine Revolution Sensor Hole
  Courtesy of NISSAN MOTOR CO., U.S.A.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
  
  Fig 8: Engaging Manual Valve Cutout With Manual Plate Projection
  Courtesy of NISSAN MOTOR CO., U.S.A.

Install bolts A, B and C in control valve with TCM.

CONTROL VALVE BOLTS SPECIFICATIONS

Bolt symbol	Length mm (in)	Number of bolts
A	42 (1.65)	5
B	55 (2.17)	6
C	40 (1.57)	1

Fig 9: Installing Bolts A, B And C In Control Valve With TCM

Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 --> 2 --> 3). Then tighten other bolts.
Tighten control valve with TCM bolts to the specified torque.
Refer to "COMPONENTS ".

Fig 10: Identifying Tightening Sequence Of Control Valve Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Connect A/T fluid temperature sensor 2 connector.
Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.

Fig 11: Connecting A/T Fluid Temperature Sensor 2 Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Connect revolution sensor connector.
Securely fasten revolution sensor harness with terminal clips.

Fig 12: Fastening Revolution Sensor Harness With Terminal Clips
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil pan to transmission case. Refer to "INSTALLATION ".
Pull up A/T assembly harness connector.
CAUTION: Be careful not to damage connector.

Fig 13: Pulling Up A/T Assembly Harness Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring to A/T assembly harness connector.
Connect A/T assembly harness connector.
Connect the negative battery terminal.
Refill the A/T with fluid and check for fluid leakage. Refer to "CHANGING THE AUTOMATIC TRANSMISSION FLUID (ATF) ".

Fig 14: Installing Snap Ring To A/T Assembly Harness Connector
Courtesy of NISSAN MOTOR CO., U.S.A.