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Lancer ES, Standard Trans
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Fuel Supply System - Lancer
Fuel Supply System - Lancer
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General Information
Notes
Construction Diagram
Service Specification
Fuel Supply Diagnosis
Introduction
Troubleshooting Strategy
Symptom Procedures
Inspection Procedure 1: Engine Malfunctions Due to Insufficient Fuel Supply
TROUBLESHOOTING HINTS (The most likely causes for this case)
Diagnosis
Special Tools
On-Vehicle Service
Fuel Pump Operation Check
Fuel Level Sensor Check
Fuel Pump Module Replacement (2.0L Engine Non-Turbo, 2.4L Engine (Fwd))
Fuel Pump Module Replacement < 2.4L Engine (AWD) >
Fuel Pump Module Replacement (2.0L Engine Turbo)
Fuel Level Sensor (Sub) Replacement (2.0L Engine Turbo, 2.4L Engine (AWD))
FUEL TANK (2.0L ENGINE Non-turbo, 2.4L ENGINE (FWD))
Removal And Installation
< Fuel Tank Assembly >
< Fuel Tank Filler Tube Assembly >
Removal Service Points
<< A >> Fuel Pump Module Connector/Fuel Tank Differential Pressure Sensor Connector/Fuel Main Pipe Disconnection
<< B >> Fuel Tank Band (LH)/Fuel Tank Band (RH) Removal
<< C >> Fuel Filler Hose Connection/Fuel Tank Assembly Removal
<< D >> Rivet Removal
Installation Service Points
>> A << Rivet Installation
>> B << Hose Clamp Installation
>> C << Fuel Main Pipe Connection
Disassembly And Assembly
< Fuel Tank Assembly >
Assembly Service Point
<< A >> Fuel Pump Module Removal
>> A << O-Ring Installation
Disassembly Service Points
>> A << Fuel Pump Module Installation
>> B << Hose Clamp Installation
< Fuel Pump Module >
Fuel Tank Inspection
Fuel Shut-Off Valve Check
Fuel Tank Differential Pressure Sensor Check
Fuel Tank < 2.4L Engine (AWD) >
Removal And Installation
< Fuel Tank Assembly >
< Fuel Tank Filler Tube Assembly >
Removal Service Points
<< A >> Fuel Pump Module Connector/Fuel Main Pipe Disconnection
<< B >> Fuel Level Sensor (Sub) Connector Disconnection
<< C >> Fuel Filler Hose Disconnection/Fuel Leveling Hose Disconnection/Fuel Tank Band/Fuel Tank Assembly Removal
<< D >> Rivet Removal
Installation Service Points
>> A << Rivet Installation
>> B << Hose Clamp Installation
>> C << Fuel Main Pipe Connection
Disassembly And Assembly
< Fuel Tank Assembly >
Disassembly Service Point
<< A >> Fuel Level Sensor (Sub)/Suction Hose/Fuel Pump Module Removal
Assembly Service Points
>> A << Fuel Filler Hose Connection
>> B << Fuel Pump Module/Suction Hose Installation
>> C << Fuel Level Sensor (Sub) Installation
< Fuel Pump Module >
Assembly Service Point
>> A << O-Ring Installation
Fuel Tank Inspection
Fuel Shut-Off Valve Check
Fuel Tank Differential Pressure Sensor Check
FUEL TANK (2.0L ENGINE Turbo)
Removal And Installation
< Fuel Tank Assembly >
< Fuel Tank Filler Tube Assembly >
Removal Service Points
<< A >> Fuel Pump Module Connector/Fuel Tank Differential Pressure Sensor Connector/Fuel Main Pipe/Fuel Return Pipe Disconnection
<< B >> Fuel Level Sensor (Sub) Removal
<< C >> Fuel Tank Band/Fuel Filler Hose Disconnection/Fuel Tank Assembly Removal
<< D >> Rivet Removal
Installation Service Points
>> A << Rivet Installation
>> B << Hose Clamp Installation
>> C << Fuel Main Pipe Connection
Disassembly And Assembly
< Fuel Tank Assembly >
Assembly Service Point
<< A >> Fuel Level Sensor (Sub)/Fuel Pump Module Removal
>> A << O-Ring Installation
Disassembly Service Points
>> A << Fuel Pump Module Installation
>> B << Fuel Level Sensor (Sub) Installation
>> C << Hose Clamp Installation
< Fuel Pump Module >
Fuel Tank Inspection
Fuel Shut-Off Valve Check
Fuel Tank Differential Pressure Sensor Check