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AWC Ecu Reprogramming For DTC C161E - Electric Pump System (TSB-11-22-002)

WARNING: This page is about the Lancer DE, Automatic CVT, which is a different variant/trim than selected.
Publication date: 2011-03-01
Reference number: TSB-11-22-002

AWC ECU REPROGRAMMING FOR DTC C161E - ELECTRIC PUMP SYSTEM

AWC ECU REPROGRAMMING FOR DTC C161E - ELECTRIC PUMP SYSTEM

TECHNICAL SERVICE BULLETIN

Reference Number(s): TSB-11-22-002, Date of Issue:  March, 2011
MITSUBISHI: 2008-2011 Lancer
CATEGORY: 22 - Manual Transaxle

PURPOSE

Some customers may report the "SERVICE REQUIRED" or "!" light illuminated in the MID (Multi Information Display) during extremely cold weather (approx. -30 °C, -22°F). Under these conditions, the AWC ECU may incorrectly detect a defective hydraulic pump due to an inaccurate estimate of the pump motor operating temperature. This TSB describes a procedure to reprogram the All-Wheel-Control (AWC) ECU with new software to prevent this condition.

NOTE: This condition may occur only under extremely cold weather in the northern U.S. and Canada, even if there is no physical damage to the AWC pump motor.

AFFECTED VEHICLES

2008-2011 Lancer Evolution produced before 10/31/2010

2009-2011 Lancer Ralliart produced before 10/31/2010

2009-2011 Lancer Sportback Ralliart produced before 10/31/2010

SPECIAL EQUIPMENT

The following equipment is needed to reprogram the AWC ECU: 

If an affected vehicle has a Malfunction Indicator Lamp (MIL) illuminated and other DTCs are set in the ECM memory, follow the DTC diagnostic instructions as described in the service manual. Do not reprogram until the reason for DTC being set is corrected.

REPAIR PROCEDURE

  1. Determine if DTC161E was set during extremely cold weather (approx. -30°C, -22° F), before conducting AWC ECU reprogramming. If not, conduct normal DTC161E diagnosis.
  2. Determine if the AWC ECU has already been reprogrammed.
    1. From the MUT-III Main Menu, click on System Select.
    2. Scroll to and select "5. ACD" (conventional manual transmission) or "6. ACD/AYC" (SST) in the System List column.
    3. Select Special Function.
    4. Select ECU Information.
    5. If the New Software P/N (ROM ID #) displayed is the same as listed in the following chart, DO NOT CONTINUE WITH REPROGRAMMING  . This TSB does not apply. Conduct normal C161E diagnosis.
ROM ID INFORMATION

MODEL DATA NO. DISPLAY ON MUT-II AFTER REPROGRAMMING
New ECU Part No. New Software P/N (ROM ID #)
Lancer Evolution 8631B118 8631A040 8631A040-B
Lancer Ralliart & Lancer Sportback Ralliart 8631B120 8631A235 8631A235-B

For MEDIC 3 users only: 

  1. If you are using MEDIC 3  , the correct database was installed with the MEDIC 3 software.

    Continue with the REPROGRAMMING PROCEDURE  on .

    G07247016

For MEDIC II users only: 

  1. Verify that MEDIC II is at Download M409 or higher by checking the bottom of the screen.

    If your MEDIC-II Download is below M409  , update your MEDIC-II as follows:

  2. On the MEDIC-II main screen, click on "Maintenance".
  3. In the pop-up window click on "Download".
  4. After the download completes, click on "Cancel" to clear the "Maintenance" window.
    G07247017

    Continue with the REPROGRAMMING PROCEDURE  on .

Scan Tool Viewer (STV) ONLY:  Verify that your MUT-III has the most current version of the reprogramming database:

  1. Select "Special Function", then select "ECU Reprogramming."
  2. Select "Database File Display (CAN)."
  3. The database version is displayed in the top right corner of the screen. Make sure the database version is N11011 or greater. 
    • If the database version is N11011 or greater  , reprogram the AWC ECU as described in the REPROGRAMMING PROCEDURE  below.
    • If the database version is less than N11011  , check to see that your MUT-III version is at 24.0 or higher. If it is not at version 24.0 or higher, locate your MUT-III Scan Tool Viewer version 24.0 CD, and follow the instructions to update the laptop.
      G07247018

REPROGRAMMING PROCEDURE

BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE KEPT AT 12.4V OR HIGHER IN ORDER TO REPROGRAM THE ECM. MEASURE THE BATTERY VOLTAGE AND CHARGE AS NECESSARY. A BATTERY CHARGER SHOULD BE CONNECTED TO THE VEHICLE'S BATTERY DURING THE REPROGRAMMING PROCEDURE. DO NOT ALLOW THE BATTERY CHARGER TO TIME OUT. 

NOTE: VCI Stand-alone reprogramming is not available for this procedure. The laptop and the VCI must remain connected for the entire procedure.

Connect the equipment as follows: 

  • Turn the laptop computer on. If you're running on battery power and the charge indicator in the lower right hand corner of the screen does not show a full charge, it is recommended that either the laptop battery be charged prior to beginning, or that reprogramming be completed with the A/C power adaptor connected to the laptop.
  • Connect the USB cable to the VCI.
  • When the laptop displays the MUT-III main screen, connect the USB cable to the laptop.
  • Connect the MUT-III main harness with the blue DLC connection to the VCI.
  • Connect the blue connector of the MUT-III main harness to the vehicle's data link connector.
  • Turn the VCI power switch ON. Verify that the indicator lamp in the upper right corner of the Screen is green.
    G07247019
    CAUTION: DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE REPROGRAMMING PROCESS COULD CAUSE THE CONTROL UNIT TO LOSE DATA OR PREVENT FUTURE REPROGRAMMING. IF THE USB CABLE IS DISCONNECTED DURING THIS PROCEDURE, A WARNING MESSAGE WILL DISPLAY.

AWC ECU Reprogramming Procedure 

  1. Conduct the following steps to reprogram the AWC ECU.
    1. Turn the ignition key or knob (F.A.S.T. equipped) to the ON position. If the vehicle is equipped with the F.A.S.T. System, the fob must remain in the vehicle for the entire procedure.
    2. In the MEDIC main page, click on MUT-III.
    3. Select "Special Function."
      G07247020
    4. Select "ECU reprogramming."
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    5. Select "Automatic Reprogramming (CAN)."
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    6. Click on the car icon at the bottom of the page.
      G07247023
    7. If the VIN listed does not match the vehicle you are working on, click on the eraser icon at the bottom of the page.

      Click on the VIN button.

      G07247024
    8. Click on the icon in the lower RH corner of the screen to have the MUT-III automatically read the VIN. If a message appears saying that the VIN cannot be input automatically, manually type the 17 digit VIN into the VIN field.

      Make sure the VIN is correct and click on the check mark.

      G07247025

      A window may pop up asking you to select either the transmission type or vehicle class. Click the check mark to clear the window.

      Click on the CLASS button and make the appropriate selection from the menu.

      Vehicle class can be found on the Vehicle Information Code Plate riveted to the base of the RH B-pillar (see photo below). The class is part of the model code. Then click the check mark at the bottom of the page.

      Click the check mark to enter the class. Confirm that all of the data is correctly entered, then click the check mark at the bottom of the page.

      G07247026
      G07247027
      G07247028
      G07247029
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    9. Select 5. ACD or 6. AYC/ACD  (as appropriate for the vehicle).

      Then click on the check mark at the bottom of the page.

    10. A message will advise you that the system will "Automatic search the data."

      Click on the check mark to continue.

      NOTE: If a "Complete Reprogramming" message is displayed, the AWC-ECU is already reprogrammed for this concern. If this message displays, do not  continue with this reprogramming procedure. This TSB does not apply.

      Click the check mark to clear the window, then click on the Home icon at the lower left corner of the screen to return to the System Select main page.

      G07247031

      If a "Complete Reprogramming" message does not  appear, continue with this procedure.

    11. The CAN database screen will display.

      Confirm the database number at the top right of the table is N11011  or higher.

      If more than one row is displayed in the table, select the appropriate ECM part number.

      G07247032

      Lancer Evolution 8631A040 

      Lancer & Sportback Ralliart 8631A235 

      Click on the check mark to continue.

    12. Click on the check mark to begin reprogramming. It may take up to 5 minutes to complete the reprogramming.
      G07247033
      CAUTION: The Daytime Running Lights and both the engine and condenser fans will automatically be turned on during reprogramming. Care should be taken to insure nothing gets caught in the moving blades. The radio will be turned off, instrument warning lights will illuminate and you will also hear a chime in the interior for a short period of time.
      These are normal conditions.
    13. This message will display when the reprogramming is successfully completed. Record the S/W (Software) Part No. and compare it to the "New Software P/N" in the table below.
    14. Turn the ignition key/knob to the OFF position, wait approximately 8 seconds, then turn it back on.

      Click the check mark and you will be returned to the "ECU Reprogramming" page.

      Click on the "Home" icon at the bottom left of the screen.

      G07247034
    ROM ID INFORMATION

    MODEL DATA NO. DISPLAY ON MUT-II AFTER REPROGRAMMING
    New ECU Part No. New Software P/N (ROM ID #)
    Lancer Evolution 8631B118 8631A040 8631A040-B
    Lancer Ralliart & Lancer Sportback Ralliart 8631B120 8631A235 8631A235-B
  2. Disconnect the MUT-III and the battery charger.
  3. Start the engine and check for the "SERVICE REQUIRED" warning light. If the light stays on after the self-check, check for DTCs. Refer to the service manual for appropriate DTC troubleshooting procedures.

WARRANTY INFORMATION

This bulletin is supplied as technical information only and is not an authorization to repair. If an affected vehicle is reported with the described condition, diagnose the condition, repair as described in this bulletin and submit a normal warranty claim using the following information.

AWC ECU Reprogramming for DTC C0161 

Nature Code: 605 Cause Code: 990 

Labor Operation No. 228511BQ Time Allowance: 0.3 hr. 

Warranty Coverage: 8 years / 80,000 miles Emissions warranty