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Common Specs & Procedures

LANCER COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service
Automatic NA
Manual GENERAL SPECIFICATIONS
Torque Refer to appropriate figure or text in appropriate HVAC article for torque specifications.
Axle Nut/Hub Nut
Front 144-176 N.m (107-129 ft-lb)
Rear AWD: 144-176 N.m (107-129 ft-lb)
Battery BATTERY -- LANCER
Brakes
Bleeding Sequence BLEEDING
Disc Brakes
Service Specifications GENERAL SPECIFICATIONS and SERVICE SPECIFICATIONS .
Torque Refer to appropriate figure or text in appropriate BASIC BRAKE SYSTEM article for torque specifications.
Drum Brakes (Parking Brake)
Service Specifications SERVICE SPECIFICATIONS and PARKING BRAKE LINING AND DRUM .
Torque Refer to appropriate figure or text in appropriate BASIC BRAKE SYSTEM or PARKING BRAKES article for torque specifications.
Charging
Generator SERVICE SPECIFICATIONS
Torque Refer to appropriate figure or text in appropriate CHARGING SYSTEM article for torque specifications.
Drive Belts
Adjustment
2.0L Non-Turbo Refer to DRIVE BELT TENSION CHECK and FUNCTION CHECK .
2.0L Turbo Refer to DRIVE BELT TENSION CHECK and FUNCTION CHECK .
2.4L Refer to DRIVE BELT TENSION CHECK and FUNCTION CHECK .
Belt Routing
2.0L Non-Turbo Refer to figure in FUNCTION CHECK .
2.0L Turbo Refer to figure in FUNCTION CHECK .
2.4L Refer to figure in FUNCTION CHECK .
Engine Cooling
General Service Specifications SERVICE SPECIFICATIONS
Radiator Cap Pressure Standard value: 93-123 kPa (14-18 psi), Minimum limit: 83 kPa (12 psi)
Thermostat R & I THERMOSTAT
Water Pump R & I WATER PUMP
Engine Mechanical
Compression
2.0L Non-Turbo Standard value (at engine speed of 200 RPM): 1,470 kPa (213 psi). Minimum limit (at engine speed of 200 RPM): 1,050 kPa (152 psi). Difference between cylinders: Limit: 98 kPa (14 psi)
2.0L Turbo Standard value (at engine speed of 200 RPM): 1,190 kPa (158 psi). Minimum limit (at engine speed of 200 RPM): 750 kPa (109 psi). Difference between cylinders: Limit: 98 kPa (14 psi)
2.4L Standard value (at engine speed of 200 RPM): 1,440 kPa (209 psi). Minimum limit (at engine speed of 200 RPM): 1,000 kPa (145 psi). Difference between cylinders: Limit: 98 kPa (14 psi)
Oil Pressure Oil pressure at curb idle: 29 kPa (4.2 psi) or more: At 3,500 RPM: 294-686 kPa (43-100 psi)
Overhaul
2.0L Non-Turbo SERVICE SPECIFICATIONS
2.0L Turbo SERVICE SPECIFICATIONS
2.4L SERVICE SPECIFICATIONS
Torque
2.0L Non-Turbo FASTENER TIGHTENING SPECIFICATIONS
2.0L Turbo FASTENER TIGHTENING SPECIFICATIONS
2.4L TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque 1st Step: 30 ft. lbs. (40 N.m); 2nd Step: 96 ft. lbs. (130 N.m)
Fuel System
Pressure Specification
2.0L & 2.4L Standard value: Approximately 324 kPa (47 psi) at curb idle.
2.0L Turbo Standard value: Approximately 260 kPa (38 psi) at curb idle.
Fuel Pressure Test Procedure
2.0L Non-Turbo FUEL PRESSURE TEST
2.0L Turbo FUEL PRESSURE TEST
2.4L FUEL PRESSURE TEST
Fuel Filter Location
2.0L & 2.4L FUEL TANK <2.0L ENGINE Non-turbo, 2.4L ENGINE> .
2.0L Turbo FUEL TANK <2.0L ENGINE TURBO>
Fuel Filter R & I
2.0L & 2.4L FUEL PUMP MODULE REPLACEMENT <2.0L ENGINE NON-TURBO 2.4L ENGINE>
2.0L Turbo FUEL TANK <2.0L ENGINE TURBO>
Ignition
Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance) NA
Ignition Wires (Routing) NA
Spark Plug
Type GENERAL SPECIFICATION(S)
Gap SERVICE SPECIFICATION(S)
Torque
2.0L & 2.4L 25 +/- 4 N.m (18 +/- 3 ft-lb)
2.0L Turbo 18 ± 2 N.m (13 ± 1 ft-lb)
Starting
Starter SERVICE SPECIFICATIONS
Torque STARTER MOTOR ASSEMBLY
Wheel Alignment
Adjustment Specifications
Front SERVICE SPECIFICATIONS
Rear SERVICE SPECIFICATIONS
Torque
Front FASTENER TIGHTENING SPECIFICATIONS
Rear FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque 73+/-7 ft. lbs. (98+/-10 N.m)