Service Specifications
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SERVICE SPECIFICATIONS
| Item | Standard value | Limit | ||
|---|---|---|---|---|
| Timing belt | ||||
| Auto tensioner rod length mm (in) | 9.1-13.4 (0.36-0.52) | - | ||
| Auto-tensioner rod stroke mm (in) | 3-17 (0.12-0.70) | - | ||
| Valve clearance mm (in) | 0.07-0.13 (0.003-0.005) | - | ||
| Rocker cover and camshaft | ||||
| Camshaft cam height mm (in) | Intake | Low speed cam | 37.28 (1.468) | Minimum 36.78 (1.448) |
| High speed cam | 36.23 (1.426) | Minimum 35.73 (1.407) | ||
| Exhaust | 37.84 (1.490) | Minimum 37.34 (1.470) | ||
| Camshaft journal outside diameter mm (in) | 45 (1.8) | - | ||
| Cylinder head and valves | ||||
| Cylinder head flatness of gasket surface mm (in) | Less than 0.03-0.05 (0.0012-0.0020) | |||
| Cylinder head grinding limit of gasket surface mm (in) (Total resurfacing depth of cylinder head and cylinder block) | - | 0.15 (0.006) | ||
| Cylinder head overall height mm (in) | 120 (4.7) | - | ||
| Valve thickness of valve head (margin) mm (in) | Intake | 1.0 (0.03) | Minimum 0.5 (0.02) | |
| Exhaust | 1.2 (0.04) | Minimum 0.7 (0.03) | ||
| Valve overall height mm (in) | Intake | 111.84 (4.403) | Minimum 111.34 (4.384) | |
| Exhaust | 114.04 (4.490) | Minimum 113.54 (4.470) | ||
| Valve spring free height mm (in) | Intake | 59.15 (2.329) | Minimum 58.15 (2.289) | |
| Exhaust | 57.70 (2.272) | Minimum 56.70 (2.232) | ||
| Valve spring out-of-squareness | 2° or less | 4° | ||
| Valve spring load / installed height N (lb) / mm (in) | 245.2 (55.13) / 49.2 (1.94) | - | ||
| Valve stem outside diameter mm (in) | 6.0 (0.24) | - | ||
| Valve thickness to valve guide clearance mm (in) | Intake | 0.020-0.047 (0.0008-0.0018) | 0.10 (0.003) | |
| Exhaust | 0.035-0.062 (0.0014-0.0024) | 0.15 (0.005) | ||
| Valve face angle mm (in) | 43.5° - 44° | - | ||
| Valve seat valve contact width mm (in) | 0.9-1.3 (0.04-0.05) |
- | ||
| Valve guide inside diameter mm (in) | 6.0 (0.24) | - | ||
| Valve guide projection from cylinder head upper surface mm (in) | 16.7-17.3 (0.66-0.68) |
- | ||
| Oversize rework dimensions of valve guide hole mm (in) | 0.05 oversize diameter | 11.050-11.068 (0.4351-0.4357) | - | |
| 0.25 oversize diameter | 11.250-11.268 (0.4430-0.4436) | - | ||
| 0.50 oversize diameter | 11.500-11.518 (0.4528-0.4535) | - | ||
| Intake oversize rework dimensions of valve seat hole mm (in) | 0.3 oversize diameter | 36.300-36.325 (1.4292-1.4301) | - | |
| Exhaust oversize rework dimensions of valve seat hole mm (in) | 0.3 oversize diameter | 32.300-32.325 (1.2717-1.2726) | - | |
| Piston and connecting rod | ||||
| Piston outside diameter mm (in) | 87.6 (3.45) | - | ||
| Piston ring side clearance mm (in) | Number 1 | 0.04-0.08 (0.0016-0.0031) | 0.1 (0.004) | |
| Number 2 | 0.03-0.07 (0.0012-0.0027) | 0.1 (0.004) | ||
| Piston ring end gap mm (in) | Number 1 | 0.18-0.33 (0.008-0.012) | 0.8 (0.03) | |
| Number 2 | 0.28-0.48 (0.012-0.018) | 0.8 (0.03) | ||
| Oil ring side rail | 0.10-0.60 (0.004-0.023) | 1.0 (0.04) | ||
| Piston pin outside diameter mm (in) | 22.0 (0.87) | - | ||
| Piston pin press-in load N (pound) | 5,000-15,000 (1,124-3,372) | - | ||
| Crankshaft pin oil clearance mm (in) | 0.012-0.039 (0.0005-0.0015) | 0.1 (0.004) | ||
| Connecting rod big end side clearance mm (in) | 0.10-0.25 (0.004-0.009) | 0.4 (0.02) | ||
| Crankshaft and cylinder block | ||||
| Crankshaft end play mm (in) | 0.05-0.25 (0.002-0.009) | 0.3 (0.01) | ||
| Crankshaft journal outside diameter mm (in) | 69 (2.7) | - | ||
| Crankshaft pin outside diameter mm (in) | 53 (2.1) | - | ||
| Crankshaft journal oil clearance mm (in) | Number1, 4 journal | 0.018-0.038 (0.0008-0.0014) | 0.1 (0.004) | |
| Number2, 3 journal | 0.024-0.044 (0.0010-0.0017) | 0.1 (0.004) | ||
| Cylinder block flatness of gasket surface mm (in) | 0.05 (0.002) | 0.1 (0.004) | ||
| Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block] | - | 0.15 (0.006) | ||
| Cylinder block overall height mm (in) [Crankshaft center to cylinder head top] | 215 (8.46) | - | ||
| Cylinder block inside diameter mm (in) | 87.6 (3.45) | - | ||
| Cylindricity mm (in) | 0.015 (0.0006) | - | ||