41 00... Separating cut determination with a template

WARNING: This page is about a different car, the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

In the case of a partial replacement piece, a body part is cut at a point described in the repair instructions.

A template may be used for the exact position determination for the separating cut.

The template is made from the reinforcement plate and can be reused.

Carry over schematic diagram at the separation cut C-pillar to the relevant vehicle type.

Remove stud bolts (1).

Set 4 mm dia. bores at the positions of the removed stud bolts.

If applicable, place additional bores in the edge area.

Fig 1: Identifying Stud Bolts

Courtesy of BMW OF NORTH AMERICA, INC.

Insert the template (1) into the new part (in arrow direction) until it is flush (without gap).

Carry over the positions of the holes (2) to the new part.

Remove reinforcement plate again.

Fig 2: Inserting Template Into New Part

Courtesy of BMW OF NORTH AMERICA, INC.

Connect marks (positions of holes) to the separating cut line (1).

Carry out the separating cut.

Tear and separate the separating cut on the vehicle according to the new part.

Fig 3: Identifying Separation Cut Line

Courtesy of BMW OF NORTH AMERICA, INC.