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41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

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Protective measures! 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Drilling Out Rivet Head
    G10039902Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paint damage
  2. Knock rivet head away with a chisel
    Fig 2: Removing Rivet Head Away With Chisel
    G10039903Courtesy of BMW OF NORTH AMERICA, INC.
  3. Punch through rivet shank into cavity, remove if necessary
    Fig 3: Identifying Punch Through Rivet Shank Into Cavity
    G10039904Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paint damage if necessary
    Fig 4: Identifying Paintwork Damage Hole
    G10039905Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/swarf by means of cavity preservation.

    Follow notes on corrosion protection. See 41 00... CORROSION PROTECTION .

  5. Preserving cavity
    Fig 5: Identifying Cavity Sealing
    G10039906Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank cannot be removed: 

    WARNING: Danger of injury!
    Observe notes on cavity foam. See 41 00... WORKING WITH 2-COMPONENT PU CAVITY FOAM 
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/swarf and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (benzine).
    Fig 6: Preserving Cavity
    G10039907Courtesy of BMW OF NORTH AMERICA, INC.
  1. 5. Stop rivet shank by means of specific foaming
  2. 6. Set rivet nut with hand rivet gun
NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308 

IMPORTANT: Follow manufacturer's operating instructions.

Make sure rivet nut correctly contacts component.

NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.
Fig 7: Installing Rivet Nut Using Hand Rivet Gun
G10039908Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

IMPORTANT: Follow manufacturer's operating instructions.

Make sure rivet nut correctly contacts component.

Fig 8: Setting Rivet Nut Using Hand Rivet Gun
G10039909Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.