Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Mini >> 2012 >> Cooper Base, 2D Hatchback, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1711 (Heating And Air Conditioning - Repair Instructions) >> 52 Compressor >> 64 52 ... Instructions For Opening And Replacing Parts In Refrigerant Circuit

64 52 ... Instructions For Opening And Replacing Parts In Refrigerant Circuit

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
CAUTION:
  • Always use new O-rings each time A/C connections are opened
  • Moisten O-rings with refrigerant oil prior to fitting
  • Seal all parts to be returned at openings to prevent ingress of moisture or foreign bodies
  1. Opening refrigerant circuit 

    without part replacement, as preliminary work to further work 

    (e.g. engine removal):

    Work sequence: 

  2. Part replacement and part replacement on account of insidious leak 

    (minor leak, e.g. hairline crack)

    Work sequence: 

    • Draw off  A/C system, then determine drawn-off refrigerant oil quantity
    • Carry out part replacement
    • Replace removed refrigerant oil with new refrigerant oil
    • Additionally  replenish new refrigerant oil in accordance with replaced parts:
      • Compressor: refer to NOTES ON REPLACING COMPRESSOR 
      • Evaporator: 10 ml
      • Condenser: 10 ml
      • Desiccant insert / desiccant bottle: 30 ml
      • Each replaced refrigerant line: 10 ml
      • Condenser with integrated dryer: 30 ml
      • Safety pressure switch and seals: no additional refrigerant oil
    • Evacuate and fill A/C system  . See 64 50 009 DRAWING OFF, EVACUATING AND FILLING A/C SYSTEM (R 134A) .
  3. Part replacement on account of sudden leak 

    (major leak, e.g. pipe break due to accident)

    Work sequence: 

    • Draw  off A/C system, then determine drawn-off refrigerant oil quantity
    • Carry out part replacement
    • Replace removed refrigerant oil with new refrigerant oil
    • Additionally  replenish 25 ml new refrigerant oil and new refrigerant oil in accordance with replaced parts:
      • Compressor: refer to NOTES ON REPLACING COMPRESSOR 
      • Evaporator: 10 ml
      • Condenser: 10 ml
      • Desiccant insert / desiccant bottle: 30 ml
      • Each replaced refrigerant line: 10 ml
      • Condenser with integrated dryer: 30 ml
      • Safety pressure switch and seals: no additional refrigerant oil
    • Evacuate and fill A/C system  . See 64 50 009 DRAWING OFF, EVACUATING AND FILLING A/C SYSTEM (R 134A) .