61 13... Special tools for wiring harness repairs

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2016 BMW 328i xDrive, 2016 BMW 328d xDrive, 2015 BMW 328i xDrive, 2015 BMW 328d xDrive, and 2014 BMW 328i xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Repair range, vehicle electrical system:

Single parts for wiring harness repairs

Sourcing reference: BMW Parts Department

Fig 1: Identifying Special Tools For Vehicle Electrical System Repairing

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool:

Special tool 61 0 300
Special tool 61 1 100 (engine)

Handling:

NOTES FOR OPENING CONTACTS AND LOCKS OF DIFFERENT PLUG CONTACT SYSTEMS

Fig 2: Identifying Special Tool Kit
Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Wire stripper MultiStrip10

Handling:

CUTTING CABLES TO LENGTH AND STRIP INSULATION

Fig 3: Identifying Special Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors:

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS)
4. Crimping head (CRIMPING MQS CONTACTS)
5. Crimping head (CRIMPING MPQ CONTACTS)
6. Replacement blade (face-cutting fibre-optic cables)
  
  Fig 4: Identifying Crimping Heads
  Courtesy of BMW OF NORTH AMERICA, INC.
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head

Crimping stop parts (large contacts) and butt connectors:

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set SLK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8/DFK4)
Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Fig 5: Identifying Special Tools
Courtesy of BMW OF NORTH AMERICA, INC.