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Remove/Install Fuel Rail Pressure Sensor - AR07.04-P-0200MRD

Engine 274.9 in model 213 

Engine 274.9 in model 238 

Shown on engine 274.920 in model 213.042 

Fig 1: Fuel Rail Pressure And Temperature Sensor Components Location - Engine 274.9 In Model 213
G13744481Courtesy of MERCEDES-BENZ USA
Risk of explosion  caused by fuel igniting. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure Keep all ignition sources out of hazard area.
Do not carry out any work on system when it is pressurized.
AS07.16-Z-0001-01A
Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking.
Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper engine cover. INSTALLATION IMPORTANT : Only install upper engine cover after the leak test.  
2 Remove cable duct (4). TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
3 Release and disconnect the electrical connector (2).    
4 Clean rail (3) in the area of the fuel pressure and temperature sensor (B4/25). Assembly cleaner *BR00.45-Z-1028-04A 
5 Release fuel pressure in the fuel high-pressure circuit.   AR07.03-P-1460-02MM
6 Remove fuel pressure and temperature sensor (B4/25). INSTALLATION NOTES
Replace fuel pressure and temperature sensor (B4/25) after every disassembly.
Leaks can occur otherwise.
 
    TORQUE SPECIFICATION Pressure and temperature sensor to fuel distributor *BA07.04-P-1001-01N 
7 Install in the reverse order.    
8 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 274.9 in model 238 AD00.00-P-2000-06LWO
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 274.9 in model 213 AD00.00-P-2000-04B
INSPECT Check     
9 Check fuel high-pressure circuit for leak tightness.   AR07.03-P-1010-04MM
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6X1 Nm 9 13
SENSORS, TRANSMITTERS

Number Designation Engine 274
BA07.04-P-1001-01N Pressure and temperature sensor to fuel distributor Nm 38
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01